• Title/Summary/Keyword: Dies

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A Study on the Die-casting Process of AM50 Magnesium Alloy (AM50 마그네슘 합금의 다이캐스팅 공정에 관한 연구)

  • Kim, Soon-Kook;Jang, Chang-Woo;Lee, Jun-Hee;Jung, Chan-Hoi;Seo, Yong-Gwon;Kang, Choong-Gil
    • Korean Journal of Materials Research
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    • v.16 no.8
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    • pp.516-523
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    • 2006
  • In recent years, Magnesium (Mg) and its alloys have become a center of special interest in the automobile industry. Due to their high specific mechanical properties, they offer a significant weight saving potential in modern vehicle constructions. Most Mg alloys show very good machinability and processability, and even the most complicated die-casting parts can be easily produced. The die casting process is a fast production method capable of a high degree of automation for which certain Mg alloys are ideally suited. In this study, step-dies and flowability tests for AM50 were performed by die-casting process according to various combination of casting pressure and plunger velocity. We were discussed to velocity effect of forming conditions followed by results of microstructure, FESEM-EDX, hardness and tensile strength. Experimental results represented that the conditions of complete filling measured die-casting pressure 400 bar, 1st plunger velocity 1.0 m/s and 2nd plunger velocity 6.0 m/s. The increasing of 2nd plunger velocity 4.0 to 7.0 m/s decreased average grain size of $\alpha$ phase and pore. It was due to rapid filling of molten metal, increasing of cooling rate and pressure followed by increased 2nd plunger velocity. The pressure should maintain until complete solidification to make castings of good quality, however, the cracks were appeared at pressure 800bar over.

A Study on the Laser Melting Deposition of Mixed Metal Powders to Prevent Interfacial Cracks (레이저 용융 금속 적층 시 결함 방지를 위한 혼합 분말 적층에 관한 연구)

  • Shim, D.S.;Lee, W.J.;Lee, S.B.;Choi, Y.S.;Lee, K.Y.;Park, S.H.
    • Transactions of Materials Processing
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    • v.27 no.1
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    • pp.5-11
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    • 2018
  • Direct energy deposition (DED) technique uses a laser heat source to deposit a metal layer on a substrate. Many researchers have used the DED technique to study the hardfacing of molds and dies. The aim of this study is to obtain high surface hardness and a sound bonding between the AISI M4 deposits and a substrate utilizing a mixed powder that contains M4 and AISI P21 powders. To prevent interfacial cracks between the M4 deposits and the substrate, the mixed powder is pre-deposited onto a JIS S45C substrate, before the deposition of M4 powders. Interfacial defects occurring between the deposits and substrate and changes in the microhardness of the intermediate layer were examined. Observations of the cross-sections of deposited specimens revealed that the interfacial cracks appeared in samples with one and two mixed layers regardless of the mixture ratio. However, the crack was removed by increasing the mixture ratio and the number of intermediate layers. Meanwhile, the microhardness in the mixed layer was found to decrease with increasing ratio of P21 powder in the mixture and that in the upper region of the deposited layers was approximately 800 HV, which was attributed to various alloying elements in the M4 powder.

A STUDY OF THE MERCURY VAPOR MEASUREMENT DURING AMALGAM REMOVAL (충전(充塡)된 아말감 제거시(除去時) 발생(發生)되는 수은증기량(水銀蒸氣量) 측정(測定)에 관(關)한 연구(硏究))

  • Na, Keung-Kyun;Min, Byung-Soon;Choi, Ho-Young;Park, Sang-Jin
    • Restorative Dentistry and Endodontics
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    • v.10 no.1
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    • pp.85-92
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    • 1984
  • The aim of this study was to examine the influence of the speed of grinding and coolants on mercury vaporization during amalgam removal. Forty amalgam filled stone dies were stored at $37^{\circ}C$ and 100% relative humidity for 7 days prior to the beginning of the mercury vapor experiment and were divided into 4 different groups; In Group I; Used by high speed without coolant & evacuator during amalgam removal. In Group II; Used by high speed with coolant & evacuator during amalgam removal. In Group III; Used by low speed without coolant & evacuator during amalgam removal. In Group IV; Used by low speed with coolant & evacuator during amalgam removal. The amalgam specimens were removed in a 30-second time period and mercury vapor was collected with membrane filter at 27mm from the site of removal and 45 degree above there. Samples in Group II, IV were removed with coolant spray at a flow rate of 30 ml/min with high-velocity evacuator. Mercury vapor collected membrane filter was analysed by Atomic Absorption Spectrophotometer using cold vapor method. The results were as follows; 1. The mercury vapor levels were obtained all of the Groups. 2. The mercury vapor levels of the Group II, IV (with coolant & evacuator) were less than that of the Group I, III (without coolant & evacuator). 3. The highest mercury vapor level recorded during amalgam removal procedure was Group I (used by high speed without coolant & evacuator) and its record was $0.78{\pm}0.09\;mg/m^3$, which exceed the T.L.V. by 15 times. 4. The mercury vapor level of the Group IV (used by low speed with coolant & evacuator) was more than that of the Group II (used by high speed with coolant & evacuator), but its difference was not significant, statistically. (p > 0.05)

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Optimalitatstheoretische Ansatze zur Syntax des Deutschen - Moglichkeiten und kognitionswissenschaftliche Bedeutung - (최적성이론과 독일어 통사론 - 그 가능성과 인지과학적 의의 -)

  • Nam Yu-Sun;Choi Myung-Won;Hong Upyong
    • Koreanishche Zeitschrift fur Deutsche Sprachwissenschaft
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    • v.8
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    • pp.89-121
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    • 2003
  • Das Ziel der vorliegenden Arbeit ist zweierlei: Einerseits soll in Anlehnung an Gereon $M\"{u}ller(M\"{u}ller{\;}2000a,{\;}u.a)$ demonstriert werden, dass sich die $Optimalit\"{a}tstheorie$ (OT im folgenden) als eine neue Alternative $f\"{u}r$ syntaktische Beschreibungen des Deutschen auffassen $la\'{u}{\ss}t$; andererseits wird unter dem Gesichtspunk der Kognitionswissenschaft die $Plausibilit\"{a}t$ der OT als eine Theorie der menschlichen Kognition kritisch $\"{u}berpr\"{u}ft$. Diskussionen bzgl. der ersteren Zielsetzung deuten darauf hin, dass syntaktische Eigenschaften des Deutschen im Grunde durch $Kalkulationsvorg\"{a}nge$ $erfa{\ss}bar$ sind, bei denen unter mehreren miteinander konkurrierenden Kandidaten einer als optimal charakterisiert wird. Dabei spielen geordnete und im Prinzip verletzbare $Beschr\"{a}nkungen$ eine zentrale Rolle. Die $Beschr\"{a}nkungsordnung$ bestimmt, welcher Kandidat optimal sein sallte: ein Kandidat, der relativ niedriger eingestufte (oder ggf. gar keine) $Beschr\"{a}nkungen$ verletzt, $schl\"{a}gt$ alle anderen, die relativ $h\"{o}her$ eingestufte (oder ggf. eine einzige) verletzen. Der Gewinner wird dann als optimal und somit als wohlgeformt bezeichnet. Was die zweite Fragestellung anbetrifft, liegt es nahe, dass zentrale Annahrnen der OT im wesentlichen mit denen des Konnektionismus zu vereinbaren sind. Dies besonders in dem Sinne, dass beiden Ansatzen der Empirismus, das Konzept des Wettbewerbs und der $Flexibilit\"{a}t$(Verletzbarkeit, Interaktionen usw.) zugrundeliegen. Ist man also der Ansicht, dass eine neurologisch fundierte Sprachtheorie einer anderen vorzuziehen ist, die neurologische Grundlagen der Sprach nicht mit­$ber\"{u}cksichtigt$, so sollte man u. E. jeden OT -basierten Ansatz emsthaft in Betracht ziehen: Konnektionismus stellt sich $n\"{a}mlich$ die Aufgabe, eine Theorie der Informationsverarbeitung zu erzielen, die gerade die Art und Weise der Informations­verarbeitung des menschlichen Gehims simmuliert.

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Marginal accuracy and fracture strength of Targis/Vectris Crowns prepared with different preparation designs

  • Song, Ho-Yong;Cho, Lee-Ra
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.6
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    • pp.791-799
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    • 2000
  • Statement of problem. Targis/Vectris restorations provide excellent esthetics. Marginal accuracy is significantly influenced by the preparation design. There were no studies to examine the effect of preparation design on the marginal discrepancy and fracture strength of Targis / Vectris crowns. Purpose. This study evaluated the marginal accuracy before and after cementation, and the fracture strength of FRC/Ceromer(Targis / Vectris) crowns according to different preparation design. Material and method. Three metal dies with different convergence angles($6^{\circ},\;10^{\circ},\;15^{\circ}$) were prepared. Total 30 (10 for each angle) Targis/Vectris crowns were made. The restorations were evaluated for adaptation of the margin before and after cementation, then were compressively loaded to failure. Fracture surfaces of the crowns were examined using a SEM. Results. The mean marginal gap was $49{\yen}m\;for6^{\circ},\;55{\S}>for\;10^{\circ}\;and\;70{\S}>for\;15^{\circ}$ and in clinically acceptable level. The mean marginal gap increased significantly after cementation. The increasing amount during cementation was the largest in the $6^{\circ}$ group. The crowns on 60 convergence angle had a significantly higher fracture strength than the crowns on $15^{\circ}$ angle. Mean fracture strength of total crowns regardless of convergence angle was 1390 N, which was higher than all-ceramic crowns. SEM observation showed two-mode fracture pattern. Conclusion. From the results of this study, all of the FRC/Ceromer crowns had clinically acceptable marginal accuracy and could withstand the bite force. Moreover, less convergent angle than all-ceramic crown might be recommended for preparation procedure.

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Effects of the Instability of International Financial Market on Port Import from China in Korea (국제금융시장의 불안정성이 한국의 대중국 항만 수입에 미치는 영향)

  • Kim, Chang-Beom;Lee, Min-Hui
    • Journal of Korea Port Economic Association
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    • v.26 no.2
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    • pp.49-57
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    • 2010
  • This paper examines the relationship between port import from China and macroeconomic variables such as international financial crisis, exchange rate, and industrial production during the period 2000-2009. I employ GPH cointegration methodology since the model must be stationary to avoid the spurious results. The empirical results show that our model is stationary as well as mean-reverting. This paper also applies impulse-response functions to get additional information regarding the responses of the port import to the shocks economic variables such as financial crisis, exchange rate, and industrial production. The results show that the response of port import to exchange rate and financial crisis declines at the first and dies out slowly.

Numerical Analysis of Thermal Deformation of a PCB for Semiconductor Package at Panel, Strip and Unit Levels (수치해석을 이용한 판넬과 스트립 및 유닛 레벨 반도체 패키지용 PCB의 열변형 해석)

  • Cho, Seunghyun;Ko, Youngbae
    • Journal of the Microelectronics and Packaging Society
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    • v.26 no.4
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    • pp.23-31
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    • 2019
  • In this study, we conducted numerical analyses using the Taguchi method and finite element method to calculate the thermal deformation of a printed circuit board and the effect of design factors on the thermal deformation. Analysis results showed that the thermal deformation of the panel had the strongest effect on the thermal deformation and shape of the strip and unit. In particular, the deformation in the z direction was larger than that in the xy-plane direction. The effect of design factors and the design conditions for reducing the thermal deformation of the panel and strip changed at the unit level. Therefore, it is recommended that panel-level thermal deformation must be controlled to reduce the final thermal deformation at the unit level because the thermal deformation of the strip strongly affects that of the unit.

Influence of the preparation design and artificial aging on the fracture resistance of monolithic zirconia crowns

  • Mitov, Gergo;Anastassova-Yoshida, Yana;Nothdurft, Frank Phillip;See, Constantin von;Pospiech, Peter
    • The Journal of Advanced Prosthodontics
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    • v.8 no.1
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    • pp.30-36
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    • 2016
  • PURPOSE. The aim of this study was to evaluate the fracture resistance and fracture behavior of monolithic zirconia crowns in accordance with the preparation design and aging simulation method. MATERIALS AND METHODS. An upper first molar was prepared sequentially with three different preparation designs: shoulderless preparation, 0.4 mm chamfer and 0.8 mm chamfer preparation. For each preparation design, 30 monolithic zirconia crowns were fabricated. After cementation on Cr-Co alloy dies, the following artificial aging procedures were performed: (1) thermal cycling and mechanical loading (TCML): 5000 cycles of thermal cycling $5^{\circ}C-55^{\circ}C$ and chewing simulation (1,200,000 cycles, 50 N); (2) Low Temperature Degradation simulation (LTD): autoclave treatment at $137^{\circ}C$, 2 bar for 3 hours and chewing simulation; and (3) no pre-treatment (control group). After artificial aging, the crowns were loaded until fracture. RESULTS. The mean values of fracture resistance varied between 3414 N (LTD; 0.8 mm chamfer preparation) and 5712 N (control group; shoulderless preparation). Two-way ANOVA analysis showed a significantly higher fracture loads for the shoulderless preparation, whereas no difference was found between the chamfer preparations. In contrast to TCML, after LTD simulation the fracture strength of monolithic zirconia crowns decreased significantly. CONCLUSION. The monolithic crowns tested in this study showed generally high fracture load values. Preparation design and LTD simulation had a significant influence on the fracture strength of monolithic zirconia crowns.

The effect of zirconia framework design on the failure of all-ceramic crown under static loading

  • Urapepon, Somchai;Taenguthai, Pakamard
    • The Journal of Advanced Prosthodontics
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    • v.7 no.2
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    • pp.146-150
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    • 2015
  • PURPOSE. This in vitro study aimed to compare the failure load and failure characteristics of two different zirconia framework designs of premolar crowns when subjected to static loading. MATERIALS AND METHODS. Two types of zirconia frameworks, conventional 0.5 mm even thickness framework design (EV) and 0.8 mm cutback of full contour crown anatomy design (CB), were made for 10 samples each. The veneer porcelain was added on under polycarbonate shell crown made by vacuum of full contour crown to obtain the same total thickness of the experiment crowns. The crowns were cemented onto the Cobalt-Chromium die. The dies were tilted 45 degrees from the vertical plane to obtain the shear force to the cusp when loading. All crowns were loaded at the lingual incline of the buccal cusp until fracture using a universal testing machine with cross-head speed 0.5 mm/min. The load to fracture values (N) was recorded and statistically analyzed by independent sample t-test. RESULTS. The mean and standard deviations of the failure load were $1,170.1{\pm}90.9$ N for EV design and $1,450.4{\pm}175.7$ N for CB design. A significant difference in the compressive failure load was found (P<.05). For the failure characteristic, the EV design was found only cohesive failures within veneering porcelain, while the CB design found more failures through the zirconia framework (8 from 10 samples). CONCLUSION. There was a significant difference in the failure load between two designs, and the design of the framework influences failure characteristic of zirconia crown.

Fracture strength of the IPS Empress crown :The effect of incisal reduction and axial inclination on upper central incisor (IPS Empress 도재관의 파절강도 : 상악 중절치에서 절단연 삭제량과 축면 경사도에 따른 영향)

  • Song, Byung-Kwen;Lee, Hae-Hyoung;Dong, Jin-Keun
    • Journal of Dental Rehabilitation and Applied Science
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    • v.16 no.3
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    • pp.237-245
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    • 2000
  • The purpose of this study was to compare the fracture strength of the IPS Empress ceramic crown according to the incisal depth(2.0mm, 2.5mm, 3.0mm) and axial inclination($4^{\circ}$, $8^{\circ}$, $12^{\circ}$) of the upper central incisor. After 10 metal dies were made for each group, the IPS Empress ceramic crowns were fabricated and each crown was cemented on each metal die with resin cement. The cemented crowns mounted on the testing jig were inclined 30 degrees and a universal testing machine was used to measure the fracture strength. The results were : 1. The fracture strength of the ceramic crown with 2.5mm depth and $8^{\circ}$ inclination was the highest(965N). Crowns of 2.0mm depth and $4^{\circ}$ inclination had the lowest strength(713N). There were no significant differences of the fracture strength by axial inclination in same incisal depth group. 2. The fracture mode of the crowns was similar. Most of fracture lines began at the loading area and extended through proximal surface perpendicular to the margin irrespective of incisal depth. There had correlation between fracture strength and fractured surface area.

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