• Title/Summary/Keyword: Die construction

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Growth of 1 inch $LuVO_4$ single crystals by the edge-defined film-fed-growth (EFG) technique

  • Kochurikhin, V.V.;Klassen, A.V.;Kvyat, E.V.;Ivanov, M.A.
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.15 no.6
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    • pp.222-224
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    • 2005
  • In suite of their superior optical and laser properties rare-earth orthovanadate single crystals have not been adopted yet into extensive industrial applications because of crystal growth difficulties. The edge-defined film-fed-growth (EFG) technique was applied successfully for the production of such crystals. At first time 1 inch $LuVO_4$ single crystals were grown by the EFG technique using newly developed die construction of high porous iridium with the application of automatic diameter control system.

Design of Automobile Subframe for Applying Welded Blanks Hydroforming (용접 판재 유압 성형을 적용한 승용차용 서브프레임 설계)

  • Park Y. B.;Kim H. Y.;Jeon B. H.;Oh S. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.35-43
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    • 2001
  • As the demands for lightweight construction and precision grow, there is an increasing interest on hydroforming technology. This paper deals with designing automobile subframe for applying welded blanks hydroforming. In applying welded blanks hydroforming to automobile subframe, it is a serious problem that blanks wrinkle in deformed shape. To suppress wrinklings in blanks, the sections of the die where blanks wrinkled is modified. In addition to this, it is intended that the sum of thickness variation about wrinkling regions be minimized. For this purpose, parameters for influencing formability are selected and evaluated using orthogonal array. Among these parameters, parameters having a major effect on formability are selected again. Using CCD(central composite design) with the selected parameters, response surface is build up and optimal design is performed.

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Comparative study of CL Z-map modeling for 3-axis NC machining (3축 NC 가공을 위한 CL Z-map 모델링 방법의 비교연구)

  • 박정환;정연찬;최병규
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.389-392
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    • 2000
  • Gouge-free tool-path generation is an important issue in mold & die machining and researches on cutter interference avoidance can be found in many articles. One of the various methods is construction of tool-offlet surface or cutter-location (CL) surface on which the cutter-center point (CL-point) locates. Provided that the CL surface is represented in a suitable form, cutter-interference avoidance can be performed without the burden of computing CL data for every cutter-contact (CC) point. In the paper, various methods of constructing a CL surface in the z-map form are presented, where z-map is a special form of discrete nonparametric representation in which the height values at grid points on the xy-plane are stored as a 2D array z[i,j].

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Monitoring and machinability evaluation in high-speed machining of high hardness steel(SKD11) (고경도강(SKD11)의 고속가공에서 가공성 평가 및 감시)

  • 김전하;김경균;강영창;김정석;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.987-990
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    • 2000
  • In modern manufacturing industry such as aerospace, vehicle and die/mold industry, the high hardness malarial which is remarkable in aspects of durability is effectively used. The high-speed and precision machining technology has been applied in these fields. In this study, efficient sensors in high-speed machining by observing similar tendency through comparing cutting force with AE signal, gap sensor signal and accelerometer signal are selected, and machinability of high-speed machining is experimentally evaluated. We performed a basic research for sensing system construction to monitor a machine tool and machining condition.

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The Study on the Surface Roughness Measurement by Using Scattered Lights (산란광을 이용한 표면 거칠기측정에 관한 연구)

  • 강효석;임한석;정해도;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.464-468
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    • 1996
  • To evaluate the surface integrity of machined products such as die, the surface roughness measurement is being much used. Especially, for machining automation and promotion of productivity, the surface roughness measurement technique changes from sepatate measuring system after machining process to the on-the-machine measurement. This study is on the surface roughness measurement by using scattered lights for on-the-machine measurement. This system is designed with a simple optical construction. And experiments are implemented with standard roughness specimen to obtain the parameters which are specularly reflected region parameter and diffusely reflected region parameter. To determine the surface roughness quickly, neural network is used. And this system gives the possibility to apply to the various production processes.

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Optimum Design of Moving Carrier for Minimizing Deflection in Al5083 Thick Plate (대면적 알루미늄 후판의 수평 이송을 위한 캐리어 최적설계)

  • Jeon, H.W.;Yoon, J.H.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.22 no.7
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    • pp.389-393
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    • 2013
  • One of the most efficient designs for manufacturing LNG tank is the Moss spherical type because it has been validated through precise analyses with respect to reliability and construction safety by stress analysis. The Moss spherical tank is assembled with hundreds of Al thick plate patches that are deformed to curved shape at elevated temperature and welded together. It is essential to evaluate the amount of deflection in the Al5083 thick plate when the patch is transferred from the heating chamber to the forming die since the patch has a length of 12,000 mm and a thickness of 60 mm. Based on FE analysis results, a design procedure for minimizing deflection in Al5083 thick plate during transfer using a moving carrier is demonstrated in this paper.

A Study on the Sensing System Construction of a Missing Roadbed (철도 노반유실검지시스템 구축에 관한 연구)

  • Kim, Ki-Young;Kang, Kyung-Sik
    • Proceedings of the Safety Management and Science Conference
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    • 2009.11a
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    • pp.461-470
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    • 2009
  • A railroad has a benefit of the mass transportation of a passenger and cargo, but just a time of accident could cause a huge loss of a human life and property. Especially, a typhoon and a localized torrential downpour usually happened in summer season have caused average 38.29 times of the missing roadbed which support the railroad in recent 7 years. If a train would pass on this railroad which the roadbed was missed, there could be a huge accident and many people will die. But, the security issue is not satisfied because the method of sensing the missing roadbed is depending solely on the naked eye inspection by a person in charge. So, in this study, I would like to suggest the missing roadbed real-time sensing and train operation system to reduce the possibility of the railroad accident by controlling the operation of train when the missing roadbed condition would be sensed in the real-time system.

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A Study on the 3D Injection Mold Design Using Unigraphics API (Unigraphics API를 이용한 사출금형의 3차원 설계에 관한 연구)

  • Kim J.H.;Moon C.S.;Hwang Y.K.;Park J.W.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.6
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    • pp.381-391
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    • 2005
  • The design methodology of injection molding die has been changed from two-dimensional drafting to three-dimensional solid modeling, which is due to many advantages over the conventional methodology in terms of design modification and data associativity. In addition to the solid modeling capability, it is required for a mold designer to utilize a database management system that facilitates efficient mold design. In the paper presented is the implementation of a software program which automatically generates three-dimensional mold-bases including standard parts and slider parts, conforming to given geometric constraints. It is based on a commercial CAD system (Unigraphics NX) along with related API (application program interface) libraries. The research is expected to reduce design efforts and simplify construction of a complex three-dimensional mold-base model that is comprised of standard parts and slider parts, by use of the three-dimensional database and automatized geometric dimensioning.

A Fuzzy Microprocessor for Real-time Control Applications

  • Katashiro, Takeshi
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1993.06a
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    • pp.1394-1397
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    • 1993
  • A Fuzzy Microprocessor(FMP) is presented, which is suitable for real-time control applications. The features include high speed inference of maximum 114K FLIPS at 20MHz system clocks, capability of up to 128-rule construction, and handing of 8 input variables with 8-bit resolution. In order to realize these features, the fuzzifier circuit and the processing element(PE) are well optimized for LSI implementation. The chip fabricated in 1.2$\mu\textrm{m}$ CMOS technology contains 71K transistors in 82.8 $\textrm{mm}^2$ die size and is packaged in 100-pin plastic QFP.

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Comparative Study of CL Z-map Modeling for 3-Axis NC Machining (3축 NC 가공을 위한 CL Z-map 모델링 방법의 비교 연구)

  • Park, Jung-Whan;Chung, Yun-Chan;Choi, Byoung-Kyu
    • Journal of Korean Institute of Industrial Engineers
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    • v.26 no.4
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    • pp.325-335
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    • 2000
  • Gouge-free tool-path generation is an important issue in mold & die machining and researches on cutter interference avoidance can be found in many articles. One of the various methods is construction of tool-offset surface of cutter-location (CL) surface on which the cutter-center point (CL-point) locates. Provided that the CL surface is represented in a suitable form, cutter-interference avoidance can be performed without the burden of computing CL data for every cutter-contact (CC) point. In the paper, various methods of constructing a CL surface in the z-map form are presented, where z-map is a special form of discrete nonparametric representation in which the height values at grid points on the xy-plane are stored as a 2D array z[i,j].

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