• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.69-72
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• 2002

The geometry parameter of tool such as rake angle and clearance angle is defined clearly to solve the difference in communication between design and measurement stage. Using the developed simulation program, wheel is properly determined and end mill can be manufactured accurately. The performance test with well defined end mill provides sufficient information to decide optimal geometry. For machining hardened steel, end mills are designed and manufactured. Optimal rake angle and clearance angle is obtained from performance test. A specific software for automatic end mill production is developed far simulation and fur generation of NC code as Cad/CAM system.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.456-463
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• 2005

This paper describes a design process of end-milling cutters: solid model of the designed cutter is constructed along with computation of cutter geometry, and the wheel geometry as well as wheel positioning data fur fabricating end-mills with required cutter geometry is calculated. In the process, the main idea is to use the cutting simulation method by which the machined shape of an end-milling cutter is obtained via Boolean operation between a given grinding wheel and a cylindrical workpiece (raw stock). Major design parameters of a cutter such as rake angle, inner radius can be verified by interrogating the section profile of its solid model. We studied relations between various dimensional parameters and proposed an iterative approach to obtain the required geometry of a grinding wheel and the CL data fer machining an end-milling cutter satisfying the design parameters. This research has been implemented on a commercial CAD system by use of the API function programming, and is currently used by a tool maker in Korea. It can eliminate producing a physical prototype during the design stage, and it can be used fur virtual cutting test and analysis as well.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 춘계학술대회 논문집
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• pp.266-272
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• 2002

High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and hugh fried rate, high-speed machining can alive great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut, feed rate and spindle revolution are control factors. The effect of the control factors on machining accuracy is discussed fur the results of surface roughness and machining error in Z-direction of the high speed machining.

• 한국정밀공학회지
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• 제22권3호
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• pp.101-106
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• 2005

It needs to accumulate a store of know-how on the design, precision processing and appraisement for metering pump which is a kind of gear pump fer synthetic fibers. But the period and cost fur development is not effective, because designers experience many trial and error for the pump design and manufacturing process. Therefore, in order to curtail the period and cut down expenses, the analysis and simulation system is required for a designed metering pump. In this study, the pump simulation software was developed with the visual C++ language and the image processing algorithm, and was investigated through a discharge test for the planetary gear type metering pump.

• 한국정밀공학회지
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• 제24권11호
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• pp.84-90
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• 2007

In this study, design and manufacturing of plastic injection mold with cavity pressure/temperature sensors were performed fur tensile test specimen. International standard system for plastic tensile specimen was applied to design an injection molding system. Cavity pressure and temperature sensors were placed on the side of fixed platen of the injection mold to prevent them from external impact damage. Injection molding experiments with variations of injection speed and melt temperature were performed and then tensile test of the manufactured polycarbonate specimens was also performed. It was shown that injection molding processing parameters can have effect on the mechanical properties of the plastic injection molded part.

• 한국공작기계학회논문집
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• 제11권1호
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• pp.97-103
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• 2002

In the determination of control laws of semi-active suspension system, optimal control theory is applied, which used in the design of fully active suspension system and in the performance index sense. Optimal semi-active control laws are designed, and the computer program is developed fur estimation of performance In the time and frequency domain. It is certified that in the semi-active control system, it is desirable to minimize the spring constant and damping coefficient as possible in the given constraints. The effect of performance improvement which is almost equal to fully active type is obtained.

• 한국정밀공학회지
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• 제19권7호
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• pp.116-124
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• 2002

The planning of part feeder and other manufacturing automation equipments is almost always underestimated. Planning ahead for those crucial pitfalls can permit steps to take to minimize heir impacts, especially if the problems can be discovered in the planning phase, not on the shop floor. Planning process is an engineering process, namely a series of trade-offs. The effective trade-offs in the shortest amount of time can be possible with the help of a computer-aided ngineering (CAE) technique. The main parts of CAE fur part feeder are database system of fabricated workpiece parts, part feeders, part feeder components. In this study, a planning process of part feeder is presented. Especially, a systematic analysis of workpiece parts and part feeders is performed for the design of databases of CAE system.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2001년도 춘계학술대회 논문집
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• pp.401-407
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• 2001

Out of 412km long Kyung-bu high-speed railway, 302km was designed in tile form of either bridges or tunnels. Most of bridges were designed to be prestressed concrete box girder type. The precast span method was selected because of good quality of bridge section secured by factory manufacturing, fast construction speed, low construction cost with mechanized construction and the safety fur field workers. The precast span method has been mainly utilized in bridges consisted of repeated simple spans. However, we applied the precast span method to continuous bridge for high-speed railway Since it was the first attempt to apply ate precast span method to a continuous bridge for high-speed railway, many design and construction details were studied and implemented in the construction. Design and construction processes of a continuous bridge construction using tile precast span mettled are briefly described in this paper.

• 한국CDE학회논문집
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• 제6권4호
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• pp.263-270
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• 2001

In stamping-die manufacturing, the first step is to build die patterns for lost wax casting process. A recent industry trend is to manufacture the die pattern using 3-axis NC machining. This study identifies technical considerations of the pattern machining caused by the characteristics of Styrofoam material, and proposes technical methods related to establishing a process plan and generating tool paths for optimizing the pattern machining. In this paper, the process plan includes the fellowing three items: 1) deter-mining a global machining sequence-a sequence of profile, top, bottom machining and two set-ups, 2) extracting machining features from a pattern model and merging them, and 3) determining a machining sequence of machining features. To each machining feature, this study determines the machining start point, generates the approach tool path, and proposes a tool path linking method fur reducing the distance of the cutter rapid motion. Finally, a smooth tool path generation and an automatic feedrate adjustment (AFA) method are introduced far raising the machining efficiency.

• 한국의류학회지
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• 제30권2호
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• pp.306-315
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• 2006

Today, the uniform is perceived being important, because it transmits the unique company image through visualization of images, improves efficiency of work, and increases the feeling of belonging. Therefore, the purpose of this project was to make the winter uniform for the personnel in the manufacturing and the business departments of Korea Tobacco and Ginseng Corporation. The functional, aesthetic, and symbolic aspects were fully considered throughout the design process for the new uniform. To reflect the worker's opinions, the questionnaire method was used. The questionnaire was made up of the questions about the evaluation criteria and design preference for uniform. The result of the survey was reflected on the uniform design. The uniform consists of a jumper and a pair of pants. The jumper for manufacturing workers has two patched pockets with gussets. It has a convertible collar and a horizontal tuck on front panel. It has an open fastener on the front and a flap to cover the fastener. It has two types of pockets inside for functional reason. The welt one is for a wallet and the small one is for a pen. For the material, melanges with two tones of gray color was used, so it gave the sophisticated look on the uniform. The jumper for business workers also has a convertible collar and inside pockets. It has two slant slash pockets with welt. In addition, it has an attachable fur collar which gives thermal protection and aesthetic effect. The fabric has small check pattern and was made of wool. The pants are a basic trouser style with two pleats on the front.