• 제목/요약/키워드: Design for manufacturing

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고진공 환경중 고출력 초음파 모터 이송 스테이지의 나노미터 위치 제어 (Nano-Positioning of High-Power Ultrasonic Linear Motor Stage in High-Vacuum Environment)

  • 김완수;이동진;이선규
    • 대한기계학회논문집A
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    • 제34권11호
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    • pp.1613-1622
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    • 2010
  • 본 연구는 고진공 환경중 초음파 리니어 스테이지의 나노미터 위치제어를 기술하고 있다. 고진공 환경 중 초정밀 위치 제어 시스템에 응용하기 위해 3 차 종진동 모드와 6 차 횡진동 모드를 가지는 BLT를 개발 했다. 안정적인 고출력을 위해 BLT 는 하나의 공진 주파수로 두 개의 모드 진동을 발생 시켜야 한다. 하나의 공진 주파수를 이용 하기 위해 어드미턴스를 변화시켜 각 모드의 공진 주파수를 일치시켜 조건이 다른 대기 환경에서 안정적인 고출력을 얻을 수 있었다. 기압 변화에 따라 구동 특성이 달라지는 시스템을 제어하기 위해 마찰력 변화에 따른 비선형 특성을 보상한 NCTF 제어를 사용했다. 설계된 제어기를 이용해 고진공 환경에서 시스템을 나노미터 정도로 제어하는 결과를 얻을 수 있었다.

딤플형 EGR 냉각기의 설계 및 성능평가 (Design and Performance Evaluation of Dimpled EGR Cooler)

  • 서영호;이현민;허성찬;구태완;송우진;강범수;김정
    • 대한기계학회논문집A
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    • 제34권3호
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    • pp.291-298
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    • 2010
  • 본 논문은 자동차 디젤엔진의 EGR 시스템에 사용되는 EGR 냉각기의 열교환 효율에 관한 것으로 배기가스의 냉각수 사이의 열교환을 촉진시키기 위한 방법으로 딤플형 EGR 냉각기를 설계 및 그 성능을 평가하였다. 개발초기 단계에서 딤플형 EGR 냉각기의 성능을 평가하기 위하여 기존 스파이럴 타입의 EGR 냉각기와 딤플형 EGR 냉각기의 전열면적을 비교하였으며, 균질화 기법을 이용한 유한요소해석을 통하여 딤플형 EGR 냉각기의 구조 건전성을 평가하였다. 또한, 딤플형 열교환 튜브의 생산공정-딤플성형, edge bending, center v-notch bending, 압착, 플라즈마 용접-을 체계화하였다. 최종적으로 본 연구를 통하여 딤플형 EGR 냉각기를 개발하였으며, 그 성능을 검증하였다.

간략화된 점탄성 모델을 적용한 고무 컴파운드의 압출 해석 (Computer Simulation of Die Extrusion for Rubber Compound Using Simplified Viscoelastic Model)

  • 김지현;홍진수;최성현;김학주;류민영
    • Elastomers and Composites
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    • 제46권1호
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    • pp.54-59
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    • 2011
  • 점탄성 흐름의 특성은 압출시 다이 스웰 현상에서 확인 할 수 있다. 본 연구는 이러한 점탄성 특성을 갖는 고무 컴파운드를 모세관 다이에서 비선형 점탄성 모델인 PTT 모델과 간략화된 점탄성 모델을 이용하여 압출현상을 모사하고 다이 스웰을 실험과 비교 하였다. 실험은 Fluidity Tester를 이용하였고 해석은 상용화된 CFD Code인 Polyflow를 이용하였다. 두 모델에 의해 예측된 다이 스웰은 실험과 유사한 결과를 보였다. 그러나 PTT 모델에서는 압력과 속도분포, 레저버의 모서리에서의 와류현상을 예측할 수 있었지만 간략화된 점탄성 모델에서는 예측할 수 없었다. 간략화된 점탄성 모델은 다이 내부의 세밀한 흐름현상을 예측하지는 못하지만 다이 스웰은 잘 예측할 수 있으며 PTT모델보다 해석시간이 매우 짧아서 이의 응용에 큰 장점을 갖고 있다고 판단된다.

Portfolio Decision Model based on the Strategic Adjustment Capacity: A Bionic Perspective on Bird Predation and Firm Competition

  • Mao, Chao;Chen, Shou;Liu, Duan
    • 유통과학연구
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    • 제13권1호
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    • pp.7-18
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    • 2015
  • Purpose - This study integrates a corporate competition system with a bird predation system to examine how organizational strategic adjustment capacity influences firm performance. By proving the prominent effects on performance, a financial vector is constructed to represent corporate strategic adjustment results, and an operation capacity vector is constructed, which can be categorized as a parameter for locating birds. All these works help us to propose a new method of investment, the portfolio decision model based on the strategic adjustment capacity. Research design, data, and methodology - Strategic adjustment capacity can be decomposed into three aspects: the organizational learning capacity from the top firms, the extent to which firms maintainor rely on the best operational capacity vector in history, and the ability to eliminate the disadvantages or retain the advantages of the operation capacity vector from the previous year. The method of solving cyclic equations is designed to evaluate strategic adjustment. Firms manufacturing specialized equipment are chosen to test the effects of the strategic adjustment capacity on three aspects of firm performance. Results - There is a positive correlation between the capacity to learn from the best firms and performance improvement. The relationship between the dependence or maintenance of a firm's advantages and performance improvement is a U-shape curve, and there is no significant effect of inertial control on performance improvement. Conclusions - A firm's competition system is a sophisticated adaptation, and competitive advantage and performance can be investigated based on the principles of competition in nature.

Comparing accuracy of denture bases fabricated by injection molding, CAD/CAM milling, and rapid prototyping method

  • Lee, Suji;Hong, Seoung-Jin;Paek, Janghyun;Pae, Ahran;Kwon, Kung-Rock;Noh, Kwantae
    • The Journal of Advanced Prosthodontics
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    • 제11권1호
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    • pp.55-64
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    • 2019
  • PURPOSE. The accuracy of denture bases was compared among injection molding, milling, and rapid prototyping (RP) fabricating method. MATERIALS AND METHODS. The maxillary edentulous master cast was fabricated and round shaped four notches were formed. The cast was duplicated to ten casts and scanned. In the injection molding method, designed denture bases were milled from a wax block and fabricated using SR Ivocap injection system. Denture bases were milled from a pre-polymerized block in the milling method. In the RP method, denture bases were printed and post-cured. The intaglio surface of the base was scanned and surface matching software was used to measure inaccuracy. Measurements were performed between four notches and two points in the mid-palatal suture to evaluate inaccuracy. The palatine rugae resolution was evaluated. One-way analysis of variance was used for statistical analysis at ${\alpha}=.05$. RESULTS. No statistically significant differences in distances among four notches (P>.05). The accuracy of the injection molding method was lower than those of the other methods in two points of the mid-palatal suture significantly (P<.05). The degree of palatine rugae resolution was significantly higher in the injection molding method than that in other methods (P<.05). CONCLUSION. The overall accuracy of the denture base is higher in milling and RP method than the injection molding method. The degree of fine reproducibility is higher in the injection molding method than the milling or RP method.

산업용 사물인터넷의 글로벌 기업 동향 연구 (A Study on the Global Companies Trend of Industrial Internet of Things)

  • 김홍한;송성일
    • 한국정보전자통신기술학회논문지
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    • 제12권4호
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    • pp.387-394
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    • 2019
  • 본 연구는 산업용 사물인터넷에서 가장 영향력이 큰 기업들이 분야별로 역량을 발휘하여 상위 경쟁력을 확보하고 있는지를 알아보기 위해 IoTONE에서 발표한 자료를 바탕으로 분야별로 선정한 기업들의 운영현황과 사물인터넷 플랫폼 및 특징을 조사하여 어떠한 강점이 있는지를 분석하고 확인하는데 목적이 있다. 산업용 사물인터넷은 제조업의 공장을 경쟁력 있는 스마트공장으로 만들기 위한 것만 아니라 비즈니스 활동의 전반적인 영역에서 필수적인 요소로 나타나고 있다. 기업전반에 산업용 사물인터넷을 적용하기 위해서 적절한 플랫폼을 적용하여야 한다. 세계적으로 많은 기업들이 산업용 사물인터넷의 플랫폼을 제안하고 있다. 산업용 사물인터넷의 커넥티드 머신, 사이버보안, 분석 플랫폼, 임베디드 컴퓨팅, 플랫폼 연결성, 하드웨어 연결성의 각 분야에서 가장 영향력이 있는 기업들의 강점을 분석하고 운영 현황과 플랫폼의 특징 등 동향을 알아보았다.

A Study of Innovation and Internationalization Strategies by a Hidden Champion Firm in Korea: The Case of CAP Corporation

  • SAMSON, Kouame Kouakou;LEE, Youngwoo
    • 4차산업연구
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    • 제1권1호
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    • pp.1-10
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    • 2021
  • Purpose - This case study analyzes the internationalization strategy and innovation strategy as key factors contributing to the business success of CAP, a small and medium-sized manufacturing company in Korea producing auto parts such as wipers. This study describes the diversification strategies conducted by CAP Corporation and highlights the company's core competencies that have largely contributed to their global competitive success. Research design, data, and methodology - This paper provides in-depth case study on how CAP was able to grow into a hidden champion company, focusing on their strategies since its establishment. In particular, by analyzing the success factors centering on CAP's aggressive innovation strategy and internationalization strategy, it presents guidelines for small and medium-sized enterprises in Asian countries to become a Hidden Champion company. Result - CAP's product technology has successfully established innovative system on their product called 'vertebra spring' to distribute uniform pressure to the rubber to ensure performance as well as durability of their products. In order to continue benefiting from utilizing core competence and to continue pursuing technological advancement in the wiper industry, CAP has launched a wide range of products (flat blade, conventional blade, hybrid blade) applicable to 95% of the vehicle in the market. Conclusion - Taken together, CAP has many aspects of a hidden champion company by investing in R&D up to 8% of its annual sales to R&D investment even during the crises situation. This number is about 3.36 times higher than the average ratio of listed companies in Korea. Furthermore, the leadership of the management team as well as their vision toward the global market and strong commitment to innovation enabled CAP to become the world's fifth-largest wiper and Asia's No. 1 wiper manufacturer.

지르코니아의 거칠기 증가를 위한 다양한 표면처리방법이 레진 시멘트와의 전단결합강도에 미치는 영향 (Effects of various zirconia surface treatments for roughness on shear bond strength with resin cement)

  • 배강호;배지현;허중보;최재원
    • 대한치과기공학회지
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    • 제42권4호
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    • pp.326-333
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    • 2020
  • Purpose: The purpose of this study was to evaluate the effects of various zirconia surface treatment methods on shear bond strength with resin cements. Methods: We prepared 120 cylindrical zirconia specimens (⌀10 mm×10 mm) using computer-aided design/computer-aided manufacturing (CAD/CAM). Each specimen was randomly subjected to one of four surface treatment conditions: (1) no treatment (control), (2) airborne-particle abrasion with 50 ㎛ of Al2O3 (A50), (3) airborne-particle abrasion with 125 ㎛ of Al2O3 (A125), and (4) ZrO2 slurry (ZA). Using a polytetrafluoroethylene mold (⌀6 mm×3 mm), we applied three resin cements (Panavia F 2.0, Super-Bond C&B, and Variolink N) to each specimen. The shear bond strength tests were performed in a universal testing machine. The surfaces of representative specimens of each group were evaluated under scanning electron microscope. We used one-way analysis of variance (ANOVA), two-way ANOVA, and post hoc Tukey honest significant difference test to analyze the data. Results: In the surface treatment method, the A50 group showed the highest bond strength, followed by A125, ZA, and control groups; however, no significant difference was observed between A50 and A125, A125 and ZA, and ZA and control (p>0.05). Among the resin cements, Super-Bond C&B showed the highest shear bond strength, followed by Panavia F 2.0 and Variolink N (p<0.05). Conclusion: Within the limitations of this study, application of airborne-particle abrasion and ZrO2 slurry improved the shear bond strength of resin cement on zirconia.

Experimental and Numerical Study on Complex Multi-planar Welded Tubular Joints in Umbrella-Type Space Trusses with Long Overhangs

  • Jiao, Jinfeng;Ma, Xiao;Lei, Honggang;Chen, Y. Frank
    • 국제강구조저널
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    • 제18권5호
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    • pp.1525-1540
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    • 2018
  • A test rig with multi-functional purposes was specifically designed and manufactured to study the behavior of multi-planar welded tubular joints subjected to multi-planar concurrent axial loading. An experimental investigation was conducted on full-scale welded tubular joints with each consisting of one chord and eight braces under monotonic loading conditions. Two pairs or four representative specimens (two specimens for each joint type) were tested, in which each pair was reinforced with two kinds of different internal stiffeners at the intersections between the chords using welded rectangular hollow steel sections (RHSSs) and the braces using rolled circular hollow steel sections (CHSSs) and welded RHSSs. The effects of different internal stiffeners at the chord-brace intersection on the load capacity of joints under concurrent multi-planar axial compression/tension are discussed. The test results of joint strengths, failure modes, and load-stress curves are presented. Finite element analyses were performed to verify the experimental results. The study results show that the two different joint types with the internal stiffeners at the chord-brace intersection under axial compression/tension significantly increase the corresponding ultimate strength to far exceed the usual design strength. The load carrying capacity of welded tubular joints decreases with a higher degree of the manufacturing imperfection in individual braces at the tubular joints. Furthermore, the interaction effect of the concurrent axial loading applied at the welded tubular joint on member stress is apparent.

X-ray tube 내 열유동 해석에 관한 연구 (A study on the analysis of heat flow in X-ray tube)

  • 윤동민;서병석;전용한
    • Design & Manufacturing
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    • 제15권1호
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    • pp.26-31
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    • 2021
  • As the aging ages, the disease also increases, and the development of AI technology and X-ray equipment used to treat patients' diseases is also progressing a lot. X-ray tube converts only 1% of electron energy into X-ray and 99% into thermal energy. Therefore, when the cooling time of the anode and the X-ray tube are frequently used in large hospitals, the amount of X-ray emission increases due to temperature rise, the image quality deteriorates due to the difference in X-ray dose, and the lifespan of the overheated X-ray tube may be shortened. Therefore, in this study, temperature rise and cooling time of 60kW, 75kW, and 90kW of X-ray tube anode input power were studied. In the X-ray Tube One shot 0.1s, the section where the temperature rises fastest is 0.03s from 0s, and it is judged that the temperature has risen by more than 50%. The section in which the temperature drop changes most rapidly at 20 seconds of cooling time for the X-ray tube is 0.1 seconds to 0.2 seconds, and it is judged that a high temperature drop of about 65% or more has occurred. After 20 seconds of cooling time from 0 seconds to 0.1 seconds of the X-ray tube, the temperature is expected to rise by more than 3.7% from the beginning. In particular, since 90kW can be damaged by thermal shock at high temperatures, it is necessary to increase the surface area of the anode or to require an efficient cooling system.