• Transactions of Materials Processing
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• v.18 no.7
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• pp.538-543
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• 2009

The cowl cross bar of an automobile is a frame component that is installed inside the cockpit module to provide a guide surface, to which functional components for electricity and air condition are attached. In the recent years, the geometries of cowl cross bars are getting more complex in order to meet the demands of a wide variety of embedded functional components and the reduced weight of frame parts with enhanced mechanical and noise/vibration characteristics. There for, welding processes between tubes with different diameters are widely conducted while the welded parts are experiencing various problems such as undermined appearance, low production efficiency and poor mechanical characteristics. Therefore, this paper seeks to develop an one-piece forming process which eliminate welding process for the cowl cross bar by applying the tube drawing process. However, it was predicted that a conventional tube drawing can not be applied directly to the current part since the area reduction ratio of the drawing process reaches 51.7% which exceeds the general limiting value. Therefore, in this study, a combined drawing process which adds a compressive force to a tensile force of the conventional drawing process was proposed and 2-stage drawing process was designed by using CAE analyses. In addition, drawing tryouts were carried out by using the manufactured combined drawing machine in order to verify the designed process.

• Transactions of Materials Processing
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• v.14 no.9 s.81
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• pp.785-790
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• 2005

High-speed multi-pass wet wire drawing has become very common for production of high-carbon steel cord because of the increase in customer demand and production rates in real industrial fields. Although, the wet wire drawing process is performed at a high speed usually above 1000m/min, greater speed is required to improve productivity. However, in the high-carbon steel wire drawing process, the wire temperature rises greatly as the drawing speed increase. The excessive temperature rise makes the wire more brittle and finally leads to wire breakage. In this study, the variations in wire temperature during the multi-pass wet wire drawing process were investigated. A multi-pass wet wire drawing process with 21 passes, which is used to produce steel cord, was redesigned by considering the increase in temperature. Through a wet wire drawing experiment, it was possible to increase the maximum final drawing speed to 2000m/min.

• Journal of The Korean Digital Architecture Interior Association
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• v.1 no.1
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• pp.39-45
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• 2001

The purpose of this study is to suggest the possibility which can use as instrument of design by CAD system. And it proposes how makes 3D object model through 2D Drawings in Design process. This study has review the 'Study Drawing' in design process, and application method of CAD as the Architectural Design Integration System. The Architecture can work in ani of the traditional 2D representations as well as in 3D and immediate visual feedback of his work in isometric and perspective projrctions.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03a
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• pp.26-29
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• 1999

Process design for elliptically shaped deep drawing products is various according to size shape and specification of products. This study presents two approaches to design the preform that is a key process for elliptically shaped products, One of these is that cross-section of punch is circular. Another is that for the improvement of characteristics for final products the cross-section of the punch is similar to rectangular shape. After forming the preform process design of top-part drawing is the same. In the study blank shape and dimension are obtained by applying a numerical formula and surface area constancy.

• Journal of Korea Multimedia Society
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• v.10 no.12
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• pp.1601-1611
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• 2007

In this paper, we presented geometric CAD watermarking scheme for Architectural design drawings using line, arc, and circle components to prevent infringement of copyright from unlawfulness reproductions and distribution. The conventional CAD watermarking scheme can be applied to both line and arc components. But the proposed scheme consists of line, arc and circle watermarking schemes for three basic components of CAD design. After extracting line, arc and circle components from designed drawing, the watermark is embedded into the length of Line component, the angle of arc component, and the radius of circle component considering the robustness against various geometric transformations. The embedding strengths in each component are determined to be preserving the transparency of the watermark. By experimental result, we confirmed the robustness and the invisibility of embedded watermarks in several conversions of architectural design drawing.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.05a
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• pp.85-88
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• 2001

Examination of the die design is carried out for a multi-stage rectangular cup drawing process with the large aspect ratio with the aid of the finite element analysis. The analysis considers the deep drawing process with the ironing process for the thickness control in the cup wall. Simulation is performed to investigate the deformation mechanism in the initial design and the modified design. The analysis clarifies that the irregular cross section and the irregular contact condition produces unfavorable deformation. The analysis results show that the modified design improves the quality of a deep-drawn product with the low possibility of failure. The analysis result also shows good agreement with the experimental one.

• Korean Journal of Computational Design and Engineering
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• v.1 no.2
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• pp.97-106
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• 1996

Existing CAD systems do not provide advanced functions for automatic checking design and drafting errors in mechanical drawings. If the knowledge of checking in mechanical ddrsfting can be implemented into computers, CAD systems could automatically check for design and drafting errors. This paper describes a method for systematic checking of dimension errors. such as deficiency and/or redundancy of dimension input-errors in dimension figures and symbols, etc. The logic for finding dimensional errors is written by using a proccedural language. A geometric model and a topological-graph model are used in this method. Checking for deficiency and redundancy of dimensions is based upon graph Theory.

• Archives of design research
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• v.15 no.2
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• pp.37-46
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• 2002

As the use of computer has become popular it is now essential also in designing tools that the common design tools we have been using are now disappearing. The educational institutions have long started using computers as teaching materials to help students adjust to the real world. Let us introduce a new educational method in drawing, one of the basic courses, using imputer application softwares together with application of the conventional drawing instruments.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1995.03a
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• pp.147-154
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• 1995

In this paper, a computer-aided design system for axisymmetric deep drawing process will be described. An approach to the system is based on the knowledge based system. The system has been written in AutoLISP with personal computer. The system is composed of four main modules, such as input , geometrical design, test & rectification and user modification . The system which aids designer provides powerful capabilities for the design of axisymmetric deep drawing process.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.11 s.188
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• pp.78-84
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• 2006

The objective of this study is to design the optimal die profile that can prevent material fracture in the tube drawing process for automobile steering input shaft. First, the CDV(Critical Damage Value) of material is obtained by the compression test and FE-analysis. The occurrence of fracture is estimated by the FE-analysis considering the CDV. In order to achieve the objective of this study, optimization technique and FE-analysis are applied. FPS(Flexible Polyhedron Search) method, which is one of the non-gradient optimization techniques often used in engineering, is used to search optimal die profile. The drawing die profile is represented by Bezier-curve to generate all the possible die profile. Using FPS method and FE-analysis the optimal drawing die profile is determined. To verify tile effectiveness of the redesigned optimal die, the tube drawing experiment is performed. In the experimental result, it is possible to produce sound product without material fracture using the redesigned optimal die.