• Title/Summary/Keyword: Densification Parameter

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Densification Behavior of Rhenium Alloy using Master Sintering Curve

  • Park, Dong Yong;Oh, Yong Jun;Kwon, Young Sam;Lim, Seong Taek;Park, Seong Jin
    • Journal of Powder Materials
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    • v.21 no.1
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    • pp.7-15
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    • 2014
  • This study investigated the densification behavior of rhenium alloys including W-25 wt.%Re and Re-2W-1Ta (pure Re) during sintering. The dilatometry experiments were carried out to obtain the in-situ shrinkage in $H_2$ atmosphere. The measured data was analyzed through shrinkage, strain rate and relative density, and then symmetrically treated to construct the linearized form of master sintering curve (MSC) and MSC as a well-known and straightforward approach to describe the densification behavior during sintering. The densification behaviors for each material were analyzed in many respects including apparent activation energy, densification parameter, and densification ratio. MSC with a minimal set of preliminary experiments can make the densification behavior to be characterized and predicted as well as provide guideline to sinter cycle design. Considering the results of linearized form and MSC, it was confirmed that the W-25 wt.%Re compared to Pure Re is more easily densified at the relatively low temperature.

Effect of Particle Size on Zirconia Gel-Casting Process

  • Kim, In-Woong;Lee, Sang-Jin
    • Journal of the Korean Ceramic Society
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    • v.52 no.6
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    • pp.449-454
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    • 2015
  • The fabrication process of zirconia gel-casting was studied to obtain dense zirconia on a large scale or with complicated shapes. As an experimental parameter, two different particle sizes ($0.1{\mu}m$ and $0.7{\mu}m$) of zirconia powder were applied to the gel-casting process. The viscosity behavior of slurries incorporating 40 vol% of zirconia powder was examined as a function of the dispersant content and the solid load to determine the optimum dispersion conditions. In addition, the gelation time with an initiator, the de-binding behavior, and the main factors affecting densification were examined. The densification of the gel-casted zirconia green body depended on the mixing ratio between the monomer and the dimer and on the zirconia particle size. A green body with a small particle size of $0.1{\mu}m$ showed less densification, with a relative density of 93%. This may be due to the excess number of bubbles created through interactions between the larger particle surface and polymer additives during the ball-milling process.

Finding Optimal Conditions for the Densification Process of Carbon Materials (탄소 소재 치밀화 공정의 밀도향상을 위한 최적 조건 설정)

  • Kwon, Choonghee;Yang, Jaekyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.3
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    • pp.76-82
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    • 2017
  • Recently, the material industry in the world has started appreciating the value of new materials that can overcome the limitation of steel material. In particular, new materials are expected to play a very important role in the future industry, demonstrating superior performance compared to steel in lightweight materials and ability to maintain in high temperature environments. Carbon materials have recently increased in value due to excellent physical properties such as high strength and ultra lightweight compared to steel. However, they have not overcome the limitation of productivity and price. The carbon materials are classified into various composites depending on the purpose of use and the performance required. Typical composites include carbon-glass, carbon-carbon, and carbon-plastic composites. Among them, carbon-carbon composite technology is a necessary technology in aviation and space, and can be manufactured with high investment cost and technology. In this paper, in order to find the optimal conditions to achieve productivity improvement and cost reduction of carbon material densification process, the correlation between each process parameters and results of densification is first analyzed. The main process parameters of the densification process are selected by analyzing the correlation results. And then a certain linear relationship between major process variables and density of carbon materials is derived by performing a regression analysis based on the historical production result data. Using the derived casualty, the optimal management range of major process variables is suggested. Effective process operation through optimal management of variables will have a great effect on productivity improvement and manufacturing cost reduction by shortening the lead time.

An advanced single-particle model for C3S hydration - validating the statistical independence of model parameters

  • Biernacki, Joseph J.;Gottapu, Manohar
    • Computers and Concrete
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    • v.15 no.6
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    • pp.989-999
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    • 2015
  • An advanced continuum-based multi-physical single particle model was recently introduce for the hydration of tricalcium silicate ($C_3S$). In this model, the dissolution and the precipitation events are modeled as two different yet simultaneous chemical reactions. Product precipitation involves a nucleation and growth mechanism wherein nucleation is assumed to happen only at the surface of the unreacted core and product growth is characterized via a two-step densification mechanism having rapid growth of a low density initial product followed by slow densification. Although this modeling strategy has been shown to nicely mimic all stages of $C_3S$ hydration - dissolution, dormancy (induction), the onset of rapid hydration, the transition to slow hydration and prolonged reaction - the major criticism is that many adjustable parameters are required. If formulated correctly, however, the model parameters are shown here to be statistically independent and significant.

Influence of $TiO_2$ on Sintering and Microstructure of Magnesia (마그네시아의 소결과 미세구조에 미치는 $TiO_2$의 영향)

  • 이윤복;박홍채;오기동
    • Journal of the Korean Ceramic Society
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    • v.31 no.5
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    • pp.471-476
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    • 1994
  • The influence of TiO2 addition on the sintering and microstructure of magnesia ceramics was studied. An excess amount of TiO2 over the solid solubility limit reacted with magnesia to form Mg2TiO4 compound above 130$0^{\circ}C$. The deviation of lattice parameter of MgO was estimated to be under 0.2% when existence of TiO2 in MgO. The addition of TiO2 markedly promoted the densification of MgO at comparatively low temperature and the sintered density of about 98% of the theorectical was obtained at 150$0^{\circ}C$, 2h. The densification was mainly governed by grain growth of MgO and the effect of Mg2TiO4 existing as a second phase on depression of grain growth of MgO was not exhibited.

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An Investigation on Densification by Modified Weighted Station Approach (가중측점망 조정법의 적용에 관한 연구)

  • Baick, Eun Kee;Lee, Young Jin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.11 no.4
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    • pp.133-141
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    • 1991
  • The empirical method is used to integration adjustment for the coordinates revision of a national control point but the existing values are not to be changed or changed with small variation by suitable datum selection (for example, fixed points). This paper treats the modified weighted station parameter adjustment by quasi-observations, and the method used only variance elements of existing coordinates which is substituted for all covariance elements. The movement detection of unstable points and the junction adjustment of new networks are successfully executed by the method, in integration of new secondary networks to old-secondary-triangulation points which are in the absence of the original observations in Korea. The investigation results reveal that the accuracy of old-secondary-triangulation points is ${\pm}16^{{\prime}{\prime}}$(${\pm}0.08m$), which results from the densification of test network and the analyses of old survey specifications. and is ${\pm}2.3^{{\prime}{\prime}}$ in fixing of old-secondary-triangulation points.

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Effects of the Gas Flow Inside a CVI Reactor on the Densification of a C/C Composite (화학기상침투법 반응로 내부 유동에 따른 탄소/탄소 복합재 밀도화)

  • Kim, Hye-gyu;Ji, Wooseok;Kwon, Hyang Joo;Yoon, Sungtae;Kim, Jung-il
    • Composites Research
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    • v.34 no.4
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    • pp.249-256
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    • 2021
  • In this paper, the densification of a carbon/carbon composite during a chemical vapor infiltration (CVI) process is studied using a chemo-mechanical model. The multi-physics numerical model, developed in the previous research, couples computational fluid dynamics and major chemical reactions in the reactor. The model is especially utilized to study the effect of flow behavior around the preform on the densification. Four different types of "flow-guide" structures are placed to alter the gas flow around the preform. It is shown that the flow pattern and speed around the preform can be controlled by the guide structures. The process simulations demonstrate that the average density and/or density distribution of the preform can be improved by controlling the gas flow around the perform. In this study, a full industrial-scale reactor and process parameter were used.

The High Density Sintering of Green-emitting β-SiAlON:Eu Ceramic Plate Phosphor (녹색발광 β-SiAlON:Eu 세라믹 플레이트 형광체의 치밀화 소결)

  • Park, Young-Jo;Lee, Sung-Hoon;Jang, Wook-Kyung;Yoon, Chang-Bun;Yoon, Chul-Soo
    • Journal of the Korean Ceramic Society
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    • v.47 no.6
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    • pp.503-508
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    • 2010
  • $Eu^{2+}$-doped $\beta$-SiAlONs ($Si_{6-z}Al_zO_zN_{8-z}:Eu_y$) are recognized as promising phosphor materials to build an white LED for lighting application due to its excellent absorption/emission efficiency in the long wave length region. In this research, the fabrication of $\beta$-SiAlON:Eu plate phosphor by sintering was investigated with fixed Eu content(y) and varied composition of the host lattice(z). The addition of the activator $Eu_2O_3$ lead to enhanced densification by forming the transient liquid phase. The refinement of a composition by the calculated lattice parameter indicated that the measured composition of the fabricated specimens is nearly same to that of designed one. The single phase $\beta$-SiAlON:Eu plate with relative density of 96.4% was achieved by addition of 2 wt% CaO, which implies the possibility of full densification by adjusting the processing variables.

Effect of the Processing Parameters on the Densification and Strength of 2D SiC Fiber-SiC Matrix Composites Fabricated by Slurry Infiltration and Stacking Process

  • Lim, Kwang-Young;Jang, Doo-Hee;Kim, Young-Wook;Park, Ji-Yeon;Park, Dong-Soo
    • Journal of the Korean Ceramic Society
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    • v.44 no.7
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    • pp.349-353
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    • 2007
  • 2D SiC fiber-SiC (SiC/SiC) composites were fabricated via slurry infiltration and a stacking process. The effects of the additive composition and content in SiC slurries and the effect of the sintering time on the sintered density and strength of SiC/SiC composites were investigated. A slurry containing $Al_2O_3-Y_2O_3-MgO$ (AYM) additives led to a higher strength compared to a slurry containing $Al_2O_3-Y_2O_3-CaO$ (AYC) additives. The sintered density increased as the sintering time increased and showed a maximum (>98%) at 4 h. In contrast, the flexural strength increased as the sintering time increased and showed a maximum (615 MPa) at 6 h. The relative density and flexural strength increased as the additive content increased.

Estimation of a Lattice Parameter of Sintered Ni-W Alloy Rods by a Neutron Diffraction Method (중성자 회절법에 의한 Ni-W 합금 소결체의 격자상수 측정)

  • Kim, Chan-Joong;Kim, Min-Woon;Park, Soon-Dong;Jun, Byung-Hyuk;Jang, Serk-Won;Seong, Baek-Seok
    • Journal of Powder Materials
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    • v.15 no.3
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    • pp.239-243
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    • 2008
  • Ni-W(1-5 at.%) alloy rods were made by powder metallurgy process including powder mixing, compacting and subsequent sintering. Ni and W powder of appropriate compositions were mixed by a ball milling and isostatically pressed in a rubber mold into a rod. The compacted rods were sintered at $1000^{\circ}C-1150^{\circ}C$ at a reduced atmosphere for densification. The lattice parameters of Ni-W alloys were estimated by a high resolution neutron powder diffractometer. All sintered rods were found to have a face centered cubic structure without any impurity phase, but the diffraction peak locations were linearly shifted with increasing W content. The lattice parameter of a pure Ni rod was $3.5238{\AA}$ which is consistent with the value reported in JCPDS data. The lattice parameter of N-W alloy rods increased by $0.004{\AA}$ for 1 atomic % of W, which indicates the formation of a Ni-W solid solution due to the substitution of nickel atoms by tungsten atoms of larger size.