• 제목/요약/키워드: Dense materials

검색결과 831건 처리시간 0.027초

천연 및 인공원료로부터 제조한 생체친화형 하이드록시아파타이트 세라믹스 (Biocompatible Hydroxyapatite Ceramics Prepared from Natural Bones and Synthetic Materials)

  • 이종국;고영화;이난희
    • 한국재료학회지
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    • 제22권6호
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    • pp.285-291
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    • 2012
  • Hydroxyapatite (HA) is well known as a biocompatible and bioactive material. HA has been practically applied as bone graft materials in a range of medical and dental fields. In this study, two types of dense hydroxyapatite ceramics were prepared from natural bones and synthetic materials. The biocompatibility of HA ceramics for supporting osteoblast cell growth and cytotoxicity using an in vitro MG-63 cell line model were respectively evaluated. Artificial hydroxyapatite shows relative density of 93% with 1-2 ${\mu}m$ after sintering, but a hydroxyapatite compact derived from bovine bone has low sintered density of 85% with a small content of MgO. Irrespective of the starting raw materials, both types of sintered hydroxyapatite displayed similar biocompatibility in the tests. FE-SEM observations showed that most MG-63 cells had a stellar shape and formed an intercellular matrix containing fibers on sintered HA. The cells were well attached and grown over the HA surface, indicating that there was no toxicity.

기계적 합금 및 펄스전류 활성 소결에 의한 나노구조 TiCo 합금의 제조 (Mechanical Synthesis and Fabrication of Nanostructured TiCo Alloy by Pulsed Current Activated Sintering)

  • 손인진;송하영;조성욱;김원백;서창열
    • 대한금속재료학회지
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    • 제50권1호
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    • pp.39-44
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    • 2012
  • Nanopowders of TiCo were synthesized from Ti and Co by high energy ball milling. Highly dense nanostructured TiCo compounds were consolidated at low temperature by pulsed current activated sintering within 3 minutes from the mechanical synthesis of the powders (TiCo) and horizontal milled Ti+Co powders under 100 Mpa pressure. This process allows very quick densification to near theoretical density and prohibits grain growth in nanostructured materials. The grain sizes of the TiCo compounds were calculated. Finally, the average hardness values of the nanostructured TiCo compounds were investigated.

펄스전류활성 소결 공정을 이용한 Ni 함량변화에 따른 WC 소재의 특성평가 (Characteristic Evaluation of WC Hard Materials According to Ni Content Variation by a Pulsed Current Activated Sintering Process)

  • 박현국
    • 한국재료학회지
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    • 제30권12호
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    • pp.672-677
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    • 2020
  • Expensive PCBN or ceramic cutting tools are used for the processing of difficult-to-cut materials such as Ti and Ni alloy materials. These tools have a problem of breaking easily due to their high hardness but low fracture toughness. To solve this problem, cutting tools that form various coating layers are used in low-cost WC-Co hard material tools, and researches on various tool materials are being conducted. In this study, WC-5, 10, and 15 wt%Ni hard materials for difficult-to-cut cutting materials are densified using horizontal ball milled WC-Ni powders and pulsed current activated sintering method (PCAS method). Each PCASed WC-Ni hard materials are almost completely dense, with a relative density of up to 99.7 ~ 99.9 %, after the simultaneous application of pressure of 60 MPa and electric current for 2 min; process involves almost no change in the grain size. The average grain sizes of WC and Ni for WC-5, 10, and 15 wt%Ni hard materials are about 1.09 ~ 1.29 and 0.31 ~ 0.51 µm, respectively. Vickers hardness and fracture toughness of WC-5, 10, and 15 wt%Ni hard materials are about 1,923 ~ 1,788 kg/mm2 and 13.2 ~ 14.3 MPa.m1/2, respectively. Microstructure and phase analyses of PCASed WC-Ni hard materials are performed.

동시 증착 스퍼터링 공정에 의해 증착된 Pd-barium zirconate membrane의 구조분석 (Structural properties of Pd-barium zirconate dense membrane synthesized by dual sputtering method)

  • 변명섭;강은태;조우석;김진호;황광택
    • 한국결정성장학회지
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    • 제22권1호
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    • pp.19-24
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    • 2012
  • Barium zirconate는 화학적 안정성이 우수하고 고온에서의 프로톤 전도성이 뛰어나지만, 프로톤 전도도에 비해 전자전도도가 현저히 떨어진다. 따라서 본 연구에서는 높은 수소 분리 특성을 위해 다공성 지지체 상에 Pd-Barium zirconate를 얇고 치밀한 박막으로 제조하고자 하였고, dual sputtering법을 이용하여 성공적으로 증착하였다. X-선 회절 분석을 통해 증착된 $BaZr_{0.85}Y_{0.15}O_{3-{\delta}}$ 박막은 300 이상에서부터 $BaZrO_3$(Pm-3m) 결정상으로 결정화됨을 확인할 수 있었으며 표면과 단면에 대한 구조적 형상은 SEM과 TEM을 통해 관찰하였다. 관찰 결과 증착된 분리막은 치밀하였고 부채꼴의 주상으로 결정이 성장함을 확인할 수 있었다.

급속소결에 의한 나노구조 NiTi 합금의 제조 및 기계적 특성 (Mechanical Properties and Consolidation of Nanostructured NiTi Alloy by Rapid Sintering)

  • 김나리;고인용;조성욱;김원백;손인진
    • 대한금속재료학회지
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    • 제48권9호
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    • pp.819-824
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    • 2010
  • NiTi powders were synthesized during high energy ball milling for 10 h. Highly dense nanostructured NiTi with a relative density of up to 99% was obtained within 1 minute by high frequency induction heated sintering under a pressure of 80 MPa. The grain size, microstructure, and mechanical properties of NiTi were investigated. The grain size and hardness of TiNi are about 122 nm and $590kg/mm^2$, respectively.

Effect of structure of PVDF membranes on the performance of membrane distillation

  • Chang, Hsu-Hsien;Tsai, Chih-Hao;Wei, Hao-Cheng;Cheng, Liao-Ping
    • Membrane and Water Treatment
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    • 제5권1호
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    • pp.41-56
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    • 2014
  • A series of microporous PVDF membranes were prepared by isothermal immersionprecipitation of PVDF/TEP casting dopes in both soft and harsh coagulation baths. Morphologies of the membranes' top surfaces were found to depend strongly on the bath strength, which could be controlled by the TEP content in the bath. By changing the bath gradually from pure water to 70% TEP, the top surface evolved from a dense skin-like (asymmetric) to a totally open porous morphology (symmetric). The latter structure could similarly be obtained by precipitation of the same dope in an alcoholic bath, e.g., 1-butanol. Membrane distillation processes to desalt sodium chloride aqueous solutions were conducted using various prepared membranes and two commercial microporous membranes, PTFE (Toyo, Japan, code: J020A330R) and PVDF (GE, USA, code: YMJWSP3001). The permeation fluxes were compared and correlated with the morphologies of the tested membranes.

FLIP CHIP SOLDER BUMPING PROCESS BY ELECTROLESS NI

  • Lee, Chang-Youl;Cho, Won-Jong;Jung, Seung-Boo;Shur, Chang-Chae
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.456-462
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    • 2002
  • In the present work, a low cost and fine pitch bumping process by electroless Ni/immersion Au UBM (under bump metallurgy) and stencil printing for the solder bump on the Al pad is discussed. The Chip used this experimental had an array of pad 14x14 and zincate catalyst treatment is applied as the pretreatment of Al bond pad, it was shown that the second zincating process produced a dense continuous zincating layer compared to first zincating. Ni UBM was analyzed using Scanning electron microscopy, Energy dispersive x-ray, Atomic force microscopy, and X-ray diffractometer. The electroless Ni-P had amorphous structures in as-plated condition. and crystallized at 321 C to Ni and Ni$_3$P. Solder bumps are formed on without bridge or missing bump by stencil print solder bump process.

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Preparation of Titanium Carbide Fiber-Reinforced Alumina Ceramic Matrix Composites by Self-Propagating High-Temperature Synthesis

  • Yun, Jondo;Bang, Hwancheol
    • The Korean Journal of Ceramics
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    • 제4권3호
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    • pp.171-175
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    • 1998
  • $Al_2O_3$-TiC composites were prepared from aluminum, titanium oxide, and carbon fibers by self-propagating high-temperature synthesis(SHS). After the SHS reaction, the TiC phase in the sample was found either fibrous or non-fibrous shape. The fraction of the fibrous TiC phase varied with the amount of $Al_2O_3$ diluent addition. The optimum amount of diluent to make fibrous carbide was determined to be 30%. The fibers were hollow inside and made of multiple grains with a composition of titanium carbide. The hollow fiber formation mechanism was suggested and discussed. The synthesized powders were consolidated to dense composites by hot pressing at $1750^{\circ}C$ under 30 MPa.

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Morphology and Photoluminescence Characteristics of Halophosphate Phosphor Particles by Spray Pyrolysis and Flame Spray Pyrolysis

  • Sohn, Jong-Rak;Kang, Yun-Chan;Park, Hee-Dong;Yoon, Soon-Gil
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2002년도 International Meeting on Information Display
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    • pp.803-806
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    • 2002
  • Flame spray pyrolysis was applied to improve the photoluminescence characteristics of blue-emitting $Sr_5(PO_4)_3Cl:Eu^{2+}$ phosphor particles with high brightness for the application to LED phosphor. $Sr_5(PO_4)_3Cl:Eu^{2+}$ prepared from conventional spray pyrolysis had poor PL intensity than that of commercial products under long-wavelength ultraviolet(UV). $Sr_5(PO_4)_3Cl:Eu^{2+}$ phosphor particles prepared by flame spray pyrolysis had PL intensity as same as that of commercial products under long-wavelength UV. Hollow morphology and porous structure of the particles prepared by the flame spray pyrolysis disappeared after posttreatment. Even though the $Sr_5(PO_4)_3Cl:Eu^{2+}$ phosphor particles prepared by the flame spray pyrolysis had irregular shape, the particles had dense structure and clear surface property.

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Rapid Sintering Process of Ultra Fine WC-Co Hard Materials by High-Frequency Induction Heating

  • Kim, H.C;Oh, D.Y.;Jeong, J.W.;Shon, I.J.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2003년도 international symposium on advanced powder metallurgy
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    • pp.39-40
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    • 2003
  • 1) Using a developed high-frequency induction heated sintering method, the rapid densification of WC-Co hard materials was accomplished using ultra fine powders with 260 nm size within 1 minute. 2) The relative density of the composite was 99.5% for the applide pressure of 60MPa and the induced current for 90% output of total capacity. 3) The grain size of WC-Co hard materials is about 260nm and the average thickness of the binder phase determined is about 11nm. The fracture toughness and the hardness of this work 12 $MPa{\cdot}nm^2$, respectively. 4) Using pressureless sintering, we produced dense WC-Co hard materials with a relative density of 97% without applying pressure.

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