• Title/Summary/Keyword: Demolding

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Effect of Molding Conditions on Demolding Force During Injection Molding of Parts with Micro-features (미세 패턴 사출 성형에서의 이형력에 대한 성형 조건의 영향 평가)

  • Park, S.H.;Yoo, Y.E.;Lee, W.I.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.127-132
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    • 2014
  • Micro/nano-injection molding is one of the main processing techniques for polymer micro-fabrication. Most of the difficulties encountered in polymer micro-molding are caused by the demolding, rather than the filling of molds. Therefore, studying the demolding process is vitally important for manufacturing polymer replicas. The most important parameters are the thermal stress, friction and adhesion forces, and mechanical strength of the resist. In this research, we determinedthe effects of the processing conditions on the ejection force for cases involving two common thermoplastic polymers. The results showed that the processing conditions noticeably influenced the ejection force.

A Study on the Release Characteristics During Wafer-Level Lens Molding Using Thermosetting Materials (열경화성 소재를 사용한 웨이퍼 레벨 렌즈 성형 중 이형 특성에 관한 연구)

  • Park, Si-Hwan;Hwang, Yeon;Kim, Dai-Geun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.1
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    • pp.461-467
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    • 2021
  • Among the defect factors that can occur when a wafer-level lens is molded using a thermosetting material, the mold sticking problem of a molded lens during the release process can damage the molded substrate and deform the substrate at the wafer level. An experiment was conducted to examine the factors affecting the demolding force in the lens forming process. The demolding force was examined according to the coating material of the molds. The mold was surface-treated with ITO and Ti, followed by plasma treatment in an O2 atmosphere. A DLC coating was then performed, and the curing and releasability were examined. A coating method for the pull-off experiment was selected based on the results. To measure the demolding force according to the curing process conditions, a method of curing at a constant pressure and a method of curing at a constant position were applied. As a result, the TiO2 surface treatment reduced the release force. When cured by controlling the location, curing shrinkage can reduce the adhesion energy of the interface during curing, resulting in better demolding.

Effects of Demolding Temperature on Formability and Optical Properties of Anti-reflective Nanostructure (반사방지 나노구조의 성형성과 광학적 특성에 대한 이형 온도의 영향)

  • Yeo, N.E.;Shim, Y.B.;Cho, S.U.;Kim, D.I.;Kim, K.N.;Jang, K.S.;Jeong, M.Y.
    • Journal of the Microelectronics and Packaging Society
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    • v.23 no.2
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    • pp.91-96
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    • 2016
  • In this study, effects of demolding temperature (DT) on the formability and optical properties were evaluated in order to optimize thermal nanoimprint lithography for anti-reflective film. Characterization on optical property showed that optical performance was gradually enhanced as the DT increased up to $70^{\circ}C$ while the transmittance and the reflectance was degraded as the DT increased further to $100^{\circ}C$. In addition, similar behavior was observed from formability analysis. It was contributed to the formation of free volume and viscose flow. Therefore, it was concluded that the formability and optical property are highly influenced by the formation of free volume and viscous flow of polymer depending on the DT.

Effects of Molding Condition on Surface Unevenness of GFRP Composites in Compression Molding (GFRP 복합재료의 압축성형에서 표면요철에 미치는 성형조건의 영향)

  • Kim, Hyoung-Seok;Kim, Jin-Woo;Kim, Yong-Jae;Lee, Dong-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1649-1657
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    • 2010
  • We have investigated the unexpected phenomena on the surface of molded GFRP composites. The major cause of the unevenness, as a result of which the surface becomes rough, is a shrinking of the matrix in the process of holding pressure and cooling temperature. The higher holding pressure load in a molding process and the lower demolding temperature in an annealing experiment, the better GFRP composites moldings improved its appearance. In addition, by taking the holding pressure and demolding temperature into consideration, we evaluate the process that causes the surface unevenness and the variation in the fiber projection height.

A study on the Practical Application of High Early Strength Type Concrete Using Fine Particle Classifying Cement (입도분급 미분 시멘트를 이용한 조강형 콘크리트의 현장실용화에 관한 연구)

  • Choi, Sung-Yong;No, Dong-Hyun;Kim, Ki-Hoon;Kim, Kyung-Min;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.05a
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    • pp.117-121
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    • 2008
  • This study investigates practical application of high early strength type concrete using fine particle classifying cement, and the results are summarized as following. The replacement use of FC 30% did not great influence on concrete mix, therefore mixing without additional SP and AE was available using equal mix with OPC. The ratio of increasing temperature by heat of hydration was similar with OPC, and the compressive strength was over then 5MPa at -28℃ outside temperature on 2nd day. Therefore, it is considering that the first purpose, the effect of shortening terms of work by early demolding, will be available. The rebound rate of type "P" schumidt hammer was relative with compressive strength, and the rebound rate for verifying 5MPa of compressive strength was estimated about 55 considering rate of safety. Therefore, assuming demolding date is available efficiently.

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Regression analysis of the correlation between ultrasonic pulse velocity and strength to examine the demoulding time of non-sintered hwangto concrete (비소성 황토 콘크리트의 거푸집 탈형 시점 검토를 위한 초음파속도와 강도의 상관관계 회귀 분석)

  • Nam, Young-Jin;Kim, Won-Chang;Ryu, Jung-Lim;Choi, Hee-Yong;Choi, Hyeong-Gil;Lee, Tae-Gyu
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.159-160
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    • 2023
  • Recently, interest in reducing cement has been growing. Hwangto, an eco-friendly material, has advantages such as air purification effect and humidity control, but when used, accidents such as form collapse may occur due to low strength and reduced durability. In order to quantitatively evaluate the timing of mold demolding, we would like to evaluate the timing of mold demolding through correlation with compressive strength using ultrasonic pulse velocity. As a result, the time at which 5 MPa is developed is after 20 hours for the test specimen of W/B 41 , in the case of W/B 33, NC33 and HTC33-15 were equally expressed at 12 hours, and HTC33-30 was expressed at 16 hours.

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