• Title/Summary/Keyword: Delaminations

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Ultrasound Thermography Technique for Detecting Micro Defects in Vehicle Engine Block (자동차 엔진블럭의 미세크랙 검출을 위한 초음파 서모그래피 기법에 관한 연구)

  • Kim, Sung Hyun;Kim, Jae Yeol;Choi, Seung Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.4
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    • pp.443-446
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    • 2013
  • An infrared thermography technique can be used to inspect a large area simultaneously and to detect defects such as cracks or delaminations in real time. Infrared thermography is a technique in which visual images are formed from the infrared range from subjects according to their thermal radiation. The molecules of all objects are disturbed by heat, and the molecular motion becomes more active when the temperature rises and less active when the temperature falls. In this study, the applicability and feasibility of ultrasound thermography for detecting defects in an engine block, which is a key component in the automobile industry, were verified. A nondestructive reliability test was conducted to study the defects, after which the results were analyzed.

Mechanical Characteristics of CF Laminated Prepreg with UV-thermal Dual Curable Epoxy Resin (광·열경화형 수지를 이용한 탄소섬유 프리프레그의 물리적 특성)

  • Sim, Ji-hyun;Kim, Ji-hye;Park, Sung-min;Koo, Kwang-hoe;Jang, Key-wook;Bae, Jin-seok
    • Textile Coloration and Finishing
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    • v.29 no.1
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    • pp.37-44
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    • 2017
  • An issue of major concern in the utilization of laminated composites based epoxy resin is associated with the occurrence of delaminations or interlaminar cracks, which may be related to manufacturing defects or are induced in service by low-velocity impacts. A strong interfacial filament/brittle epoxy resin bonding can, however, be combined with the high fracture toughness of weak interfacial bonding, when the filaments are arranged to have alternate sections of shear stress. To improve this drawback of the epoxy resin, UV-thermal dual curable resin were developed. This paper presents UV-thermal dual curable resin which were prepared using epoxy acrylate oligomer, photoinitiators, a thermal-curing agent and thermoset epoxy resin. The UV curing behaviors and characteristics of UV-thermal dual curable epoxy resin were investigated using Photo-DSC, DMA and FTIR-ATR spectroscopy. The mechanical properties of UV-thermal dual curable epoxy resin impregnated CF prepreg by UV curable resin content were measured with Tensile, Flextural, ILSS and Sharpy impact test. The obtained results showed that UV curable resin content improves the epoxy toughness.

Simultaneous Sensing of Failure and Strain in Composites Using Optical Fiber Sensors (광섬유 센서를 이용한 복합재의 파손 및 번형률 동시 측정)

  • 방형준;강현규;홍창선;김천곤
    • Composites Research
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    • v.14 no.5
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    • pp.12-19
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    • 2001
  • In aircraft composite structures, structural defects such as matrix cracks, delaminations and fiber breakages are hard to detect if they are breaking out in operating condition. Therefore, to assure the structural integrity, it is desirable to perform the real-time health monitoring of the structures. In this study, a fiber optic sensor was applied to the composite beams to monitor failure and strain in real-time. To detect the failure signal and strain simultaneously, laser diode and ASE broadband source were applied in a single EFPI sensor using wavelength division multiplexer. Short time courier transform and wavelet transform were used to characterize the failure signal and to determine the moment of failure. And the strain measured by AEFPI was compared with the that of strain gage. From the result of the tensile test, strain measured by the AEFPI agreed with the value of electric strain gage and the failure detection system could detect the moment of failure with high sensitivity to recognize the onset of micro-crack failure signal.

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Study on the Characteristics of Wavelet Decomposed Details of Low-Velocity Impact Induced AE Signals in Composite Laminaes (저속충격에 의해 발생한 복합적층판 음향방출신호의 웨이블릿 분해 특성에 관한 연구)

  • Bang, Hyung-Joon;Kim, Chun-Gon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.4
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    • pp.308-315
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    • 2009
  • Because the attenuation of AE signal in composite materials is relatively higher than that of metallic materials, it is required to develop a damage assessment technique less affected by the attenuation property of composite materials in order to use AE sensing as a damage detection method. In the signal processing procedure, it is profitable to use the leading wave that arrives first because the leading wave is less influenced by the boundary conditions. Using wavelet transform, we investigated the frequency characteristics of impact induced AE signals focused on the leading wave in advance and chose the key factors to discriminate the damaged condition quantitatively. In this research, we established a damage assessment technique using the sharing percentage of the wavelet detail components of AE signal, and conducted a low-velocity impact test on composite laminates to confirm the feasibility of the proposed signal processing method.

Delamination Detection of FRP Sheet Reinforced Concrete Using Microstrip Patch Antenna (Microstrip Patch Antenna를 이용한 탄소섬유시트 보강콘크리트의 박리 탐사)

  • Rhim, Hong-Chul;Lee, Hyo-Seok;Woo, Sang-Kyun;Song, Young-Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.2
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    • pp.134-141
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    • 2007
  • A series of experimental work has been conducted to evaluate the capability of microstrip patch antenna system in detecting delamination in fiber reinforced Plastic (FRP) sheet reinforced concrete. For that purpose, a prototype microstrip patch antenna was developed with 15 GHz center frequency and 1 GHz bandwidth. For the comparison, a horn antenna with 15 GHz center frequency and 10 GHz bandwidth was used for the measurements of the same specimens. The laboratory sire specimens have the dimensions of 600 mm (length) $\times$ 600 mm (width) $\times$ 50mm (thickness) with a series of delaminations of 300 mm (length) $\times$ 300mm (width) $\times$ 5, 10, 15 mm (thickness). FRP of 1.5 mm thickness and epoxy of 3 mm thickness were placed on the top of artificially created delamination to represent actual FRP reinforced concrete condition. In all cases, the delamination has deen successfully identified. Also, it was shown that imaging results in microstrip patch antenna were improved by signal processing.

Finding and Analysis of Defective Elements of an LED Streetlight Lamp Based on the Product Liability (PL에 근거한 LED 가로등의 결함 요소 발굴 및 분석)

  • Kim, Hyang-Kon;Choi, Chung-Seog
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.58 no.4
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    • pp.632-632
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    • 2009
  • The purpose of this study is to present the range of defects mentioned in the Product Liability (PL) and to establish an objective basis and grounds for the analysis of accidents expected to happen by analyzing and presenting the external flame pattern and electrical characteristics of an LED streetlight lamp, a new lighting lamp. From the analysis of the cross-section of a cable carbonized by an external flame, it was observed that the wire's strand and insulation material had solidly adhered, and that greater voids were formed at the surface than at the center. Irregular carbide lumps were formed in the globe directly exposed to the flame, and the globe carbonized by the indirect flame showed characteristics that they had melted and flowed downward. It was found that the forward and backward resistances of the normal LED were approximately 1.74 [$M{\Omega}$] and 140 [$M{\Omega}$], respectively. The lamp burnt by the strong flame exhibited infinite forward and backward resistances and the LED did not emit light. The carbonized LED lamp was gray and exhibited fine delaminations. According to the Product Liability, a product defect signifies a simple product defect. Most of the defects were caused by the lack of stability, and the defect of the product itself occurred during the design and manufacture. The defects in warnings and markings include an insufficiency of handling manuals and warnings, expressive warranty violations, defective markings, etc. In order to prevent an accident resulting from a product, it is necessary to prepare safety warnings and documentation, establish clear-cut lines of liabilities, and subscribe insurances. However, it could be seen that important factors against the Product Liability were product improvement, response to compensation requests and law suits, credit restoration, etc.

Elastic Buckling Analysis of Laminated Composite Plates with Embedded Square Delamination Using an Enhanced Assumed Strain Solid Element (강화변형률 솔리드 요소를 사용한 사각형태 층간분리를 갖는 복합적층판의 탄성좌굴해석)

  • Park, Dae-Yong;Chang, Suk-Yoon
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.1 no.2
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    • pp.1-13
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    • 2010
  • Delamination reduces an elastic buckling load of the laminated composite structures and lead to global structural failure at loads below the design level. Therefore, the problem of the delamination buckling of laminated composite structures has generated significant research interest and has been the subject of many theoretical and experimental investigations. However, questions still remain regarding a complete understanding and details of the phenomena involved. In this paper an efficient finite element model is presented for analyzing the elastic buckling behavior of laminated composite plates with square embedded delamination using a solid element based on a three-dimensional theory. The solid finite element, named by EAS-SOLID8, based on an enhanced assumed strain method is developed. The study for elastic buckling behavior of laminated composite plates with embedded square delaminations are focused on various parameters, such as support condition and width-to-thickness ratio. Both graphs and buckling modes in this paper are good guide for design of the laminated composite plates with embedded square delamination.

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Stress Analysis for Bendable Electronic Module Under Thermal-Hygroscopic Complex Loads (열·습도 복합하중에서의 유연성 전자모듈에 대한 구조해석)

  • Han, Changwoon;Oh, Chulmin;Hong, Wonsik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.5
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    • pp.619-624
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    • 2013
  • A bendable electronic module is developed. In this module, thin silicon electronic chips are embedded in a polymer-based encapsulating adhesive between flexible copper-clad polyimide layers. During the qualification test of a harshly thermal-hygroscopic complex loading condition, delaminations occur inside the module layers. A finite element model is developed for the module. To investigate the effect of hygroscopic stress on delamination, the results of the thermal and thermal-hygroscopic loads are compared. The analysis results reveal that the hygroscopic effect more strongly affects delamination than does the thermal effect. The potential failure mechanisms of the module are investigated based on the stress analysis.

Beam Tests for Static and Fatigue Interface Shear Strength between Old and Njew Concretes (신구콘크리트 계면의 전단강도 측정을 위한 정하중 및 피로하중 보실험)

  • 최동욱
    • Magazine of the Korea Concrete Institute
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    • v.9 no.3
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    • pp.137-147
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    • 1997
  • Interface shear strength of' concrete under static loading and deterioratiion of interface strength by fatigue loading in shear were experimentally investigated using composite beam test specimens. Thirteen beams were constructed. Five composite beams were tested statically until interface delaminations were observed in the static tests. Seven composite beam and one monolithically cast beam were subjected to two to three million cycles of fatigue load. Test variables were interface roughness, interface shear reinforcement, and presence of interface bond. The average interface shear strength of the composite beams with bonded-rough interface was 6, 060 kPa. No interface delamination was observed after cycling for the composite beams with bonded - rough interface and interface bond was not influenced by repeated application of the shear stress of 2.000 kPa(about 1/3 of the static interface shear strength). Smooth interface and unbonded-rough interface with shear reinforcement deteriorated under repeated shear loading.

Assessment of Multiple Delamination in Laminated Composites for Aircrafts using X-ray Backscattering (X-ray 후방산란 기술을 이용한 항공기용 복합재료의 다중 층간 박리 평가)

  • Kim, Noh-Yu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.1
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    • pp.46-53
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    • 2010
  • A Compton X-ray backscatter technique has been developed to quantitatively assess impact damage in quasi-isotropic laminated composites made by a drop-weight tester. X-ray backscatter imaging system with a slit-type camera is constructed to obtain a cross-sectional profile of impact-damaged laminated composites from the electron-density variation of the cross section. A nonlinear scattering model based on Boltsman equation is introduced to compute Compton X-ray backscattering field for the defect assessment. An adaptive filter is also used to reduce noises from many sources including quantum noise and irregular distributions of fibers and matrix in composites. Delaminations masked or distorted by the first delamination are detected and characterized effectively by the Compton X-ray backscatter technique, both in width and location, by application of error minimization algorithm.