• 제목/요약/키워드: Deformation mechanisms

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유한요소해석을 이용한 세장비가 큰 직사각컵 다단계 디프 드로잉-아이어닝 공정의 최적 금형설계 (Optimum Tool Design in a Multi-stage Rectangular Cup Drawing and Ironing Process with the Large Aspect Ratio by the Finite Element Analysis)

  • 김세호;김승호;허훈
    • 대한기계학회논문집A
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    • 제26권6호
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    • pp.1077-1084
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    • 2002
  • Optimum tool design is carried out fur a multi-stage rectangular cup deep-drawing and ironing process with the large aspect ratio. Finite element simulation is carried out to investigate deformation mechanisms with the initial design made by an expert. The analysis considers the deep drawing process with ironing for the thickness control in the cup wall. The analysis reveals that the difference of the drawing ratio within the cross section and the irregular contact condition produce non-uniform metal flow to cause wrinkling and severe extension. For remedy, the modification guideline is proposed in the design of the tool and the process. Analysis results confirm that the modified tool design not only improves the quality of a deep-drawn product but also reduces the possibility of failure. The numerical result shows fair coincidence with the experimental one. After tryouts of the tool shape, the rectangular cup has been produced in the transfer press.

Failure of circular tunnel in saturated soil subjected to internal blast loading

  • Han, Yuzhen;Liu, Huabei
    • Geomechanics and Engineering
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    • 제11권3호
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    • pp.421-438
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    • 2016
  • Explosions inside transportation tunnels might result in failure of tunnel structures. This study investigated the failure mechanisms of circular cast-iron tunnels in saturated soil subjected to medium internal blast loading. This issue is crucial to tunnel safety as many transportation tunnels run through saturated soils. At the same time blast loading on saturated soils may induce residual excess pore pressure, which may result in soil liquefaction. A series of numerical simulations were carried out using Finite Element program LS-DYNA. The effect of soil liquefaction was simulated by the Federal Highway soil model. It was found that the failure modes of tunnel lining were differed with different levels of blast loading. The damage and failure of the tunnel lining was progressive in nature and they occurred mainly during lining vibration when the main event of blast loading was over. Soil liquefaction may lead to more severe failure of tunnel lining. Soil deformation and soil liquefaction were determined by the coupling effects of lining damage, lining vibration, and blast loading. The damage of tunnel lining was a result of internal blast loading as well as dynamic interaction between tunnel lining and saturated soil, and stress concentration induced by a ventilation shaft connected to the tunnel might result in more severe lining damage.

감자와 고구마의 충격 및 압축 특성에 관한 연구 (Mechanical Behavior of Potato and Sweet Potato under Impact and Compression Loading)

  • 홍지향;김창수;김재열;김진현;최중섭;정종훈;박장우
    • Journal of Biosystems Engineering
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    • 제31권4호
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    • pp.369-375
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    • 2006
  • Mechanical properties of potato and sweet potato were measured under impact and compression loading. The test apparatus consisted of disgital storage oscilloscope and simple mechanisms which can apply compression and impact forces to potatoes and sweet potatoes. The mechanical properties could be measured while the tissues were ruptured in a very short period time less than 10 ms by impact loading. Rupture force, energy, and deformation were measured as mechanical properties of potatoes and sweet potatoes under impact and compression loading. Rupture forces under impact and compression loading were in the range of 84.1 to 93.7N and 128.9 to 132.2N for external tissues and 60.1 to 64.8N and 158.9 to 171.1N for internal tissues of potato and sweet potato, respectively. Compression speeds and drop heights for each test were in the range of 1.25 to 62.5mm/min and 8 to 24cm.

Mechanical model for seismic response assessment of lightly reinforced concrete walls

  • Brunesi, E.;Nascimbene, R.;Pavese, A.
    • Earthquakes and Structures
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    • 제11권3호
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    • pp.461-481
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    • 2016
  • The research described in this paper investigates the seismic behaviour of lightly reinforced concrete (RC) bearing sandwich panels, heavily conditioned by shear deformation. A numerical model has been prepared, within an open source finite element (FE) platform, to simulate the experimental response of this emerging structural system, whose squat-type geometry affects performance and failure mode. Calibration of this equivalent mechanical model, consisting of a group of regularly spaced vertical elements in combination with a layer of nonlinear springs, which represent the cyclic behaviour of concrete and steel, has been conducted by means of a series of pseudo-static cyclic tests performed on single full-scale prototypes with or without openings. Both cantilevered and fixed-end shear walls have been analyzed. After validation, this numerical procedure, including cyclic-related mechanisms, such as buckling and subsequent slippage of reinforcing re-bars, as well as concrete crushing at the base of the wall, has been used to assess the capacity of two- and three-dimensional low- to mid-rise box-type buildings and, hence, to estimate their strength reduction factors, on the basis of conventional pushover analyses.

강체인 구와 DLC 코팅면 사이의 압입 및 미끄럼 접촉해석: 지지층 두께의 영향 (Indentation and Sliding Contact Analysis between a Rigid Ball and DLC-Coated Steel Surface: Influence of Supporting Layer Thickness)

  • 이준혁;박태조
    • Tribology and Lubricants
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    • 제30권4호
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    • pp.199-204
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    • 2014
  • Various heat-treated and surface coating methods are used to mitigate abrasion in sliding machine parts. The most cost effective of these methods involves hard coatings such as diamond-like carbon (DLC). DLC has various advantages, including a high level of hardness, low coefficient of friction, and low wear rate. In practice, a supporting layer is generally inserted between the DLC layer and the steel substrate to improve the load carrying capacity. In this study, an indentation and sliding contact problem involving a small, hard, spherical particle and a DLC-coated steel surface is modeled and analyzed using a nonlinear finite element code, MARC, to investigate the influence of the supporting layer thickness on the coating characteristics and the related coating failure mechanisms. The results show that the amount of plastic deformation and the maximum principal stress decrease with an increase in the supporting layer thickness. However, the probability of the high tensile stress within the coating layer causing a crack is greatly increased. Therefore, in the case of DLC coating with a supporting layer, fatigue wear can be another important cause of coating layer failure, together with the generally well-known abrasive wear.

하중작용(荷重作用)에 의한 포장수명(鋪裝壽命)에 관한 연구(硏究) (A Study on Estimation of the Pavement fatigue Life by Loading)

  • 남영국
    • 대한토목학회논문집
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    • 제9권4호
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    • pp.83-92
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    • 1989
  • 강성포장(剛性鋪裝)에 대하여 더 좋은 공용성능(供用性能) 기대를 위한 개발과 파손발생에 대한 파손과정에 관하여 포장상태를 조사하게 된다. 본 논문(論文)은 공용중(供用中)인 시멘트콘크리트 포장(鋪裝)의 피로거동(疲勞擧動)과 탄성특성(彈性特性)에 대한 연구결과이다. 공용중(供用中)인 각(各) 포장(鋪裝)의 평균인장강도(平均引張強度)를 측정하기 위하여 Indirect tensile시험을 실시한 것이다. 변형측정(變形測定)은 이러한 특성의 변화 및 콘크리트의 탄성특성(彈性特性)을 구하기 위한 피로(疲勞)시험을 통하여 이루어진 것이다.

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Enhanced plasticity in a bulk amorphous matrix composite

  • Lee, Jae-Chul;Kim, Yu-Chan;Ahn, Jae-Pyoung;Kim, Hyoung-Seop
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 추계학술발표대회 논문집
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    • pp.54-54
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    • 2003
  • We have developed a Cu-based bulk amorphous composite reinforced with a micron-sized crystalline phase, the (Cu60Zr30Ti10)95Ta5 amorphous matrix composite. The composite demonstrates the ultimate strength of 2332 MPa with a dramatically enhanced fracture strain of 15.3 %. Macroscopic observation of the fractured (Cu60Zr30Ti10)95Ta5 amorphous matrix composite showed the development of multiple shear bands along with numerous branching and deflection of shear bands. Microscopic observation on the amorphous matrix of the composite showed that cracks propagate through the residual amorphous matrix located between nanocrystallites, which had formed during deformation. Simulations based on finite element method were conducted to understand the formation mechanisms of multiple shear bands, the initiation site of shear bands, and interaction of shear bands with crystalline particles. Other microscopic fracture mechanism responsible for the enhanced plasticity was discussed.

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Experimental behavior of eccentrically loaded RC slender columns strengthened using GFRP wrapping

  • Elwan, S.K.;Omar, M.A.
    • Steel and Composite Structures
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    • 제17권3호
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    • pp.271-285
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    • 2014
  • This paper aims to examine the behavior of slender reinforced concrete columns confined with external glass fiber reinforced polymers (GFRP) sheets under eccentric loads. The experimental work conducted in this paper is an extension to previous work by the author concerning the behavior of eccentrically loaded short columns strengthened with GFRP wrapping. In this study, nine reinforced concrete columns divided into three groups were casted and tested. Three eccentricity ratios corresponding to e/t = 0, 0.10, and 0.50 in one direction of the column were tested in each group. The first group was the control one without confinement with slenderness ratio equal 20. The second group was the same as the first group but fully wrapped with one layer of GFRP laminates. The third group was also fully wrapped with one layer of GFRP laminates but having slenderness ratio equal 15. The experimental results of another two groups from the previous work were used in this study to investigate the difference between short and slender columns. The first was control one with slenderness ratio equal 10 and the second was fully wrapped and having the same slenderness ratio. All specimens were loaded until failure. The ultimate load, axial deformation, strain in steel bars, and failure mechanisms of each specimen were generated and analyzed. The results show that GFRP laminates confining system is less effective with slender columns compared with short one, but this solution is still applied and it can be efficiently utilized especially for slender columns with low eccentric ratio.

전기화학적 에칭법을 이용한 AFM용 텅스텐 탐침 제작에 관한 연구 (Fabrication of Tungsten Probe Tips for AFM using Electrochemical Etching)

  • 한규범;장현아;안효석
    • Tribology and Lubricants
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    • 제29권4호
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    • pp.213-217
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    • 2013
  • As commercial atomic force microscopy (AFM) probes made of Si and $Si_3N_4$ have low stiffness, it is difficult to induce sufficient elastic deformation on the surface of a specimen in a tapping mode. Therefore, high-guality phase contrast images can not obtained. On the other hand, a tungsten AFM probe has relatively higher stiffness than a commercial AFM probe. Accordingly, it is expected to provide an enhanced phase contrast image, which is an effective tool for achieving a better understanding of the micromechanical properties of worn surfaces and wear mechanisms. In this study, on electrochemical etching method was optimized to fabricate tungsten probe tips for an AFM. Electrochemical etching was performed by applying pulse waves with a 20% duty cycle at various voltages instead of only a DC voltage, which has been commonly used.

FRP 선박 외판재의 연삭마모 특성에 관한 상대재 거칠기의 영향 (Effect of Counterpart Roughness on Abrasive Wear Characteristics of Side Plate of FRP Ship)

  • 김형진;고성위;김재동
    • 한국해양공학회지
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    • 제22권6호
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    • pp.35-40
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    • 2008
  • The effect of counterpart roughness on abrasive wear characteristics of side plate materials of FRP ship, which were composed of glass fiber and unsaturated polyester resin composites, were investigated at ambient temperature by pin-an-disc friction test. The friction coefficient, wear rate and cumulative wear volume of these materials against SiC abrasive paper were determined experimentally. The wear rate of these materials decreased rapidly with sliding distance and then maintained a constant value. It was increased as counterpart roughness was rougher in a wear test. The cumulative wear volume tended to increase nonlinearly with sliding distance and depended on applied load and sliding speed for these composites. It could be verified by SEM photograph of fracture surface that major failure mechanisms were overlapping layers, microcutting, deformation of resin, delamination, and cracking.