• Title/Summary/Keyword: Deformation Wear

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Investigation of Gear Noise for Industrial Robots (산업용 로봇의 기어소음 특성 고찰)

  • Kim, Dong-Hae;Lee, Jong-Moon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.321.2-321
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    • 2002
  • An industrial robot noise has various noise sources such as gears, motors, bearings, and controller fans. Among these, gears are the most dominant source for noise. The gear noise, caused by tooth profile, elastic deformation, machining error and wear, is directly correlated with the transmission error of mating gear. Due to the fact that has several axis and many gears, it is difficult to understand the characteristics of the vibration and noise of robots. (omitted)

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Researches on the Enhancement of Plasticity of Bulk Metallic Glass Alloys

  • Kim, Byoung Jin;Kim, Won Tae
    • Applied Microscopy
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    • v.45 no.2
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    • pp.52-57
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    • 2015
  • Bulk metallic glass (BMG) shows higth strength, high elastic limit, corrosion resistance and good wear resistance and soft magnetic properties and has been considering as a candidate for new structural materials. But they show limited macroscopic plasticity and lack of tensile ductility due to highly localized shear deformation, which should be solved for real structural application. In this paper researches on the enhancement of plasticity of BMG were reviewed briefly. Introducing heterogeneous structure in glass is effective to induce more shear transformation zones (STZs) active for multiple shear band initiation and also to block the propagating shear band. Several methods such as BMG alloy design for high Poisson's ratio, addition of alloying element having positive heat of mixing, pre-straining BMG and variety of BMG composites have been developed for homogenous distribution of locally weak region, where local strain can be initiated. Therefore enhancement of plasticity of BMG is normally accompanied with some penalty of strength loss.

An analysis of the wrinkling initiation in sheet metal forming using bifurcation theory (분기좌굴이론을 이용한 박판성형공정에서의 주름발생해석)

  • 김종봉;양동렬;윤정환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.28-31
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    • 1998
  • Wrinkling is one of the major defects in sheet metal products and may be also attributable to the wear of the tool. The initiation and growth of the wrinkles are influenced by many factors such as stress state, mechanical properites of the sheet material, geometry of the body, and contact condition. It is difficult to analyze the wrinkling initiation and growth considering the factors because the effects of the factors are very complex and the wrinkling behavior may show wide variation for small deviation of the factors. In this study, the bifurcation theory is introduced for the finite element analysis of wrinkling initiation and growth, All the above mentioned factors are conveniently considered by finite element method. The finite element formulation is based on the incremental deformation theory and elastic-plastic material modeling. The finite element analysis is carried out using the continuum-based resultant shell elements considering the planar anisotropy of the sheet metal. The proposed method is verified by employing to column buckling problem. And then, the initiation and growth of wrinkling in deep drawing of cylindrical cup are analyzed.

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Micro Pattern Machining on Larger Surface Roll Molds (대면적 롤금형 미세패턴 가공공정 기술)

  • Song, Ki-Hyeong;Lee, Dong-Yoon;Park, Kyung-Hee;Lee, Seok-Woo;Kim, Hyun-Cheol;Je, Tae-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.7-12
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    • 2012
  • In order to cope with the requirements of smaller patterns, larger surfaces and lower costs in the fields of displays, optics and energy, greater attentions are now being paid to the development of micro-pattern machining technology. Compared with flat moulds, large drums with micro patterns (roll moulds) have the advantages of short delivery, ease of manufacturing larger surfaces, and continuous moulding. This paper introduced the machining process technology of the roll moulds for display industry. The environmental effects were discussed and the importance of temperature maintenance was experimentally emphasized. The real time monitoring system for micro machining was introduced. A commercial solution was used to simulate the micro grooving and a deformation model of micro machined pattern was finally introduced.

Position Calibration System of Automatic Transfer Crane (자동 트랜스퍼 크레인의 위치보정 시스템)

  • 박경택;박찬훈;신영재;강병수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.515-520
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    • 2002
  • Automatic Transfer Crane is needed for automation of container terminal. It requires the control capability of exact position for loading/unloading job in yard. But it has the limitation of improvement because it has the operational environmental and its structural problems. It has the positioning errors caused by the deformation of rail, yawing motion of crane, wear of wheel, sliding motion between wheel and rail and so on. This study shows the calibration method of crane position by using the primitivity sensor and calibrating plate fixed on the ground.

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An Introduction of Bifurcation Algorithm into the Elastic-Plastic Finite Element Analysis (분기좌굴이론의 탄소성 유한요소법에의 적용)

  • 김종봉;양동열;윤정환
    • Transactions of Materials Processing
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    • v.9 no.2
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    • pp.128-139
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    • 2000
  • Wrinkling is one of the major defects in sheet metal products and may be also attributable to the wear of the tool. The initiation and growth of wrinkles are influenced by many factors such as stress state, mechanical properties of the sheet material, geometry of the body, and contact condition. It is difficult to analyze the wrinkling initiation and growth considering the factors because the effects of the factors are very complex and the wrinkling behavior may show a wide variation for small deviations of the factors. In this study, the bifurcation theory is introduced for the finite element analysis of wrinkling initiation and growth. All the above mentioned factors are conveniently considered by the finite element method. The finite element formulation is based on the incremental deformation theory and elastic-plastic elements considering the planar anisotropy of the sheet metal. The proposed method is verified by employing a column buckling problem. And then, the initiation and growth of wrinkling in deep drawing of cylindrical cup are analyzed.

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Metal Injection Molding Process of $Mo_2FeB_2$ Boride Base Cermets

  • Tashiro, Hirofumi;Hirata, Kourou;Yamasaki, Yuji;Takagi, Ken-ichi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.765-766
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    • 2006
  • [ $Mo_2FeB_2$ ] boride base cermets produced by a novel sintering technique, called reaction boronizing sintering through a liquid phase, have excellent mechanical properties and wear and corrosion-resistances. Hence, the cermets are applied to the injection molding die-casting machine parts and so on. We investigated that the effect of deoxidization and sintering temperature on mechanical properties and deformation of the MIM processed cermets. As a result, deoxidization temperature of 1323K and sintering temperature of 1518K were suitable. The MIM products of the cermets showed allowable dimensional accuracy and the same mechanical properties as the press-sintered ones.

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Fabrication of R.P.D framework by using Acetal Resin (Acetal resin을 이용한 R.P.D framework의 제작)

  • Kim, Chung-Sook;Park, Myoung-Ho
    • Journal of Technologic Dentistry
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    • v.23 no.1
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    • pp.107-114
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    • 2001
  • R.P.D fabrication can be made if the skills already is properly used in the manufacturing press. You may feel extremely comfortable to wear it. The material used has high elasticity that it can endure the hole process of Acetal Wax pattern casting without any deformation moreover its adaptability is not bad. Because of the poor financial condition of patterns and health insurance, Acetal R.P.D Framework can be one of the best alternatives used for setting clasp partial denture cheaply. R.P.D Framework is aesthetically excellent. The color caused by saliva is so similar to that of the rest of teeth that even dentists as well as patients can not recognize clasp arm. Clasp also helps to secure prosthesis ideally without damaging teeth due to its deep position downward. Since dentists and patients have a good reaction to clasp so far, we are encouraged to apply it to other technical fields.

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원격운용 초고속 HMC 개발

  • Kim, Gi-Tae;Choi, Jae-Woo;Joo, Hyeok
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.456-461
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    • 2002
  • Nowadays, there are required more speed and accurate machining in order to improve the productivity through the reduction of cutting and non-cutting time. In this study, the high-speed HMC is specially designed to do remote control and high-speed mechanism with 30000rpm, 50000rpm, 40m/min, 100m/min and bridge type structure. Every structural deformation and vibration that is generated from all of factor is analyzed being based on the virtual manufacturing technologies: thermal characteristic analysis, machine-ability, tool wear measuring system, driving characteristic of linear motor and so on. As the application of these results had been consisted of three axes to move slight and rigid finally. Therefore, table errors that are resulted in change of work weight can be removed.

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Sintering Processing of Compressor Flanges

  • Park, J.K.;Park, H.S.;Choi, S.T.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.395-396
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    • 2006
  • To manufacture a flange for a compressor with a relief groove by using powder metallurgy in order to prevent deformation to the compressor in operation, powder material for the flange is charged into a mold; an ablative member having a melting point lower than that of the powder material is positioned at a place where a relief groove is to be formed; the flange is formed by compressing the powder material and the ablative member; and the formed flange is sintered at a temperature between the melting point of the powder material and the ablative member so as to melt and remove the ablative member. It made according to the new method has more excellent strength and airtight property than the conventional one. It is analyzed that the ablative member is melted and penetrated into the flange structure during the sintering process, which results in improvement of the airtight property and increase of the strength.

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