• Title/Summary/Keyword: Deformation Analysis

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Numerical Analysis of Orthotropic Composite Propellers (직교이방성 복합소재 프로펠러 수치해석)

  • Kim, Ji-Hye;Ahn, Byoung-Kwon;Ruy, Won-Sun
    • Journal of Ocean Engineering and Technology
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    • v.33 no.5
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    • pp.377-386
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    • 2019
  • Flexible composite propellers have a relatively large deformation under heavy loading conditions. Thus, it is necessary to accurately predict the deformation of the blade through a fluid-structure interaction analysis. In this work, we present an LST-FEM method to predict the deformation of a flexible composite propeller. Here, we adopt an FEM solver called OOFEM to carry out a structural analysis with an orthotropic linear elastic composite material. In addition, we examine the influence of the lamination direction on the deformation of the flexible composite propeller.

Computer Simulation of Deformation Behavior of the Rubber Diaphragm (고무 다이아프램의 변형거동 전산해석)

  • Cho, Seong-Do-Seong;Kim, Wan-Doo
    • Elastomers and Composites
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    • v.35 no.1
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    • pp.4-11
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    • 2000
  • A rubber diaphragm is a critical element of accumulators. The material of a diaphragm is nitrile rubber so as to recover and adjust the large deformation under external pressure fluctuation. The performance of accumulators is influenced by the deformation behaviors of the diaphragm. A large deformation behavior of the diaphragm has been investigated using the commercial finite element program MARC K7.1. The several elastic moduli have been used in linear analysis and Ogden's coefficients have been used in non-linear analysis. As a result, it has been shown that the deformation behavior with a elastic modulus of $0.3 kg/mm^2$ is similar to the behavior of non-linear analysis. And, the modified diaphragm shape to reduce the stress concentration has been proposed.

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Deformation Analysis of Injection Molded Articles due to In-mold Residual Stress and Subsequent Cooling after Ejection (사출 성형품의 금형내 잔류음력과 이형후 냉각에 의한 후변형 해석)

  • Yang, Sang-Sik;Gwon, Tae-Heon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.2
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    • pp.340-348
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    • 2002
  • Deformation analysis of injection molded articles whose geometry is considered as the assembly of thin flat plates has been conducted. For the in-mold analysis, thermo-viscoelastic stress calculation of thermo-rheologically simple amorphous polymer and in-mold deformation calculation considering the in-plane mold constraint have been done. Free volume theory has been used to represent the non-equilibrium density state during the fast cooling. At ejection, instantaneous deformation takes place due to the redistribution of in-mold residual stress. During out-of-mold cooling after ejection, thermoelastic model based on the effective temperature has been adopted for the calculation of out-of-mold deformation. In this study, emphasis is also made on the treatment with regard to lateral constraint types during molding process. Two typical mold geometries are used to test the numerical simulation modeling developed in this study.

A Study on the Leakage Analysis of Scroll Compressor with Thermal Deformation Considered (열변형을 고려한 스크롤 압축기의 누설 해석에 관한 연구)

  • Gu, In-Hoe;Park, Jin-Mu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2428-2437
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    • 2000
  • In general, it is known that the portion of leakage loss is more than 20 % of total loss in scroll compressor. So far many studies have been done to improve the leakage problem and volumetric efficiency. In order to do this it is necessary that the leakage is exactly evaluated for conventional scroll model. Almost all studies that have been done were assumed that the clearance remains constant while operating. But in actual operating conditions, scroll wrap is deformed due to elevated refrigerant gas temperature. And this makes the leakage clearance change, so the leakage mass flow and the volumetric efficiency are also changed. In this study we assumed the steady state operating condition and obtain the average temperature and convection heat transfer coefficient in terms of involute angle. With these results, using finite element method we analyzed the heat transfer of scroll wrap, then did thermal deformation analysis. Then we obtain the leakage clearance and do the leakage and volumetric efficiency analysis. Compared with undeformed feature, we examine the effect of the thermal deformation on the leakage. The results say that the leakage mass flow for the case of considering thermal deformation is less than that for the unconsidered one, and this means that the leakage clearance is reduced due to thermal deformation.

Numerical Study on Thermal Deformation of AC4C and AC7A Casting Material (AC4C와 AC7A 주조재의 열변형 수치해석적 연구)

  • Yoon, Hee-Sung;Oh, Yool-Kwon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.541-546
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    • 2011
  • This study was numerically investigated on thermal deformation of AC4C and AC7A aluminum alloy casting material for manufacturing the automobile tire mold. The metal casting device was used in order to manufacture the mold product of automobile tire at the actual industrial field. The temperature distribution and the cooling time of these materials were numerically calculated by finite element analysis. Thermal deformation with stress distribution was also calculated form the temperature distribution results. The thermal deformation was closely related to the temperature difference between the surface and inside of the casting. As shown by numerical analysis result, the thermal deformation of AC7A casting material became higher than AC4C casting material. In addition, the results of displacement and stress distributions appeared to be larger at the center parts of casting than on its sides because of the shrinkage caused by the cooling speed difference.

The Incipient Deformation Analysis for Plane Strain Open-Die Forging Processes with V-shaped Dies Using the Force Balance Method (힘평형법을 이용한 V-형다이 평면변형 자유형 단조공정의 초기변형 해석)

  • Lee, J.H.;Kim, B.M.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.109-117
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    • 1993
  • Force balance method is employed to predict forging information such as forging load, tool pressure and normal stress at the surface of tangential velocity discontinuity. The incipient stages of deformation for the plane strain forging of rectangular billets in V-shaped dies of different semi-angles are analysed. To construct an approximate model for the analysis of deformation by the force balance method in the incipient deformation stages, slip-line field is used. When the deformation mode by slip-line method is the same as that by force balance method, the slip-line method and the force balance method give identical solutions. The effects of die angle, coefficient of friction, billet geometries and deforma- tion characteristics are also investigated. In order to verify the validity of force balance analysis, the rigid-plastic finite element simulation for the various forgig parameters are performed and performed and find to be in good agreement.

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Effect of cold-spray deposition on deformation of aluminum alloy substrate (초음속 저온분사법에 의한 알루미늄 분말 적층에서 얇은 모재에 발생하는 변형에 대한 연구)

  • Lee Jae-Chul;Chun Doo-Man;Kim Sung-Geun;Ahn Sung-Hoon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.99-100
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    • 2006
  • Cold gas dynamic spray or cold-spray is a deposition process, which causes deformation of a thin substrate. The deformation is usually convex to the deposited side. In this research, the main cause of the deformation was investigated using 6061-T6 aluminum alloy. The effects or anisotropic coefficient or thermal expansion (CTE) or the deposited layer by cold-spray and residual stress were studied by experiments and finite element analysis. The Hole Drilling method was applied to measure residual stress in the cold-spray layer and substrate. The data obtained by the experiments were used for the analysis of substrate deformation. From the result of the analysis, it was concluded that compressive residual stress was the main reason of substrate deformation while CTE had little effect.

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A Coarse Mesh Model for Numerical Analysis of Lead Frame Deformation Due to Blanking Residual Stress (블랭킹 잔류응력에 의한 리드프레임 변형 수치해석을 위한 대격자 모델)

  • Kim Yong Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.2
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    • pp.133-138
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    • 2005
  • The deformation of sheet metal due to the residual stress during blanking or piercing process, is numerically simulated by means of a commercial finite element code. Two dimensional plain strain problem is solved and then its result is applied to the deformation analysis of the lead frame. The plain strain element is applied to the 2D problem to observe the Von Mises equivalent stress concentration at the both shearing edges. As the punch penetrates into the sheet material, the stress concentration generated on both edges is getting increased to be the shearing surface. The limits of the punching depth applied to the simulation is 16% and 24% of the sheet thickness for the plain strain element and the hexahedral element, respectively. The hexahedral element and the limit of punching depth were applied to the deformation analysis of the lead frame for the blanking process. The FEM results for the lead deformation were very good agreement with the experimental ones. This paper shows that the coarse mesh has enabled to analyze the lead deformation generated due to the blanking mechanism. This simple approach to save the calculation time will be very effective to the design of the blanking tools in industries.

Deformation Behaviors of Materials during Nanoindentation Test and Simulation by Three-Dimensional Finite Element Analysis (재료의 나노인덴테이션 변형 거동과 3차원 유한요소해석)

  • Kim Ji-soo;Yang Hyeon-yun;Yun Jon-do;Cho Sang-bong
    • Korean Journal of Materials Research
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    • v.14 no.6
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    • pp.436-442
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    • 2004
  • Elastic and plastic deformation behaviors of the high purity aluminum and the silica glass were studied using nanoindentation and finite element analysis(FEA) techniques. Berkovich- and cone-type indenters were used for the nanoindentation test. Deformation behaviors and nanoindent profiles of elastic, elastic-plastic or plastic materials were clearly visualized by FEA simulation. Effects of the penetration depth and strain hardening on the deformation behavior were examined. Pile-up and sink-in behaviors were studied by using FEA technique. Degree of pile-up or sink-in was found to be a function of the ratio of elastic modulus to yield strength of materials. FEA was found to be an effective method to study deformation behaviors of materials under nanoindentation, especially in the case when pile-up or sink-in phenomena occurred.

A Study on the Deformation Characteristics of Gas Pipeline under Internal Pressure and In-Plane Bending Load (내압과 굽힘하중을 받는 가스배관의 변형특성에 관한 연구)

  • Jang, Yun-Chan;Kim, Ik-Joong;Kim, Cheol-Man;Jeon, Bub-Gyu;Chang, Sung-Jin;Kim, Young-Pyo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.15 no.2
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    • pp.50-57
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    • 2019
  • This paper investigates deformation characteristics of gas pipeline using the in-plane bending experiment and finite element analysis of a pipe bend. The effect of the bending angle and internal pressure on the deformation characteristics is analyzed. The pipe bend used in this study is API 5L X65 (out diameter: 20 inch) material with the thickness of 11.9 mm. The maximum load, displacement at maximum load, angle and local strain of 90° pipe bend are obtained from the in-plane bending experiment. Comparison between FE results and experimental data shows overall good agreements. In addition, the deformation characteristics of 22.5° and 45° pipe bend are calculated using the finite element analysis. As a result, the effect of the bend angle on the deformation characteristics is discussed.