• Title/Summary/Keyword: Defective management

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An Acceptance Sampling Plan for Products from Production Process with Variable Fraction Defective (불량률이 가변적인 공정으로부터 생산된 제품에 대한 수명시험 샘플링 검사방식 설계)

  • 권영일
    • Journal of Korean Society for Quality Management
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    • v.30 no.2
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    • pp.152-159
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    • 2002
  • An acceptance sampling plan for products manufactured from a production process with variable fraction defective is developed. We consider a situation where defective products have short lifetimes and non-defective ones never fail during the technological life of the products. An acceptance criterion which guarantee the out going quality of accepted products is derived using the prior information on the quality of products. Numerical examples are provided.

A Design and Case Study of a K-Stage BLU Inspection System for Achieving a Target Defective Rate

  • Yang, Moon-Hee
    • Management Science and Financial Engineering
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    • v.13 no.2
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    • pp.141-157
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    • 2007
  • In this paper, we address a design problem and a case study of a K-stage back-light-unit(BLU) inspection system, which is composed of K stages, each of which includes an inspection process and a rework process. Assuming the type I, II errors and the inspection-free policy for items classified as good, we determine the smallest integer of K which can achieve a given target defective rate. If K does not exist, holding the current values of the type I, II errors, we search reversely the defective rate of an assembly line and the defective rate of a rework process, to meet the target defective rate. Our formulae and methodology based on a K-stage inspection system could be applied and extended to similar situations with slight modification.

Evaluation of the Quality Factors of Rubber Gloves with Analytic Hierarchy Process (계층적 분석과정을 이용한 고무장갑 품질요인 평가)

  • Yoo, Jong-Hun;Paik, Chun-Hyun
    • Korean Management Science Review
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    • v.26 no.2
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    • pp.61-70
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    • 2009
  • This study gives the quality factor evaluation of rubber gloves manufacturing, including a systematic classification of poor durability(internal quality factors) and look bad(external quality factors) as well as the types of defective items, along with the relationship between quality factors and the defective types. The relationship analysis between quality factors and the defective types are performed with AHP(Analytic Hierarchy Process) technique. The results of our study will be useful for quality management activities and manufacturing process in rubber gloves manufacturing companies.

A Study on the Decision For the Process Improvement Alternatives to Reduce the Fraction Defective (불량률(不良率) 감소(減少)를 위한 공정개선대안(工程改善對案) 결정(決定)에 관한 연구(硏究))

  • Lee, Do-Gyeong;Jo, Jin-Hyeong
    • Journal of Korean Society for Quality Management
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    • v.17 no.2
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    • pp.47-54
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    • 1989
  • This study is concerned with the reduction of fraction defective for quality improvement model in manufacturing system. For the methodology, a heuristic method for the selection of alternatives of process improvement is introduced for quality improvement and cost problem subject to cost constraints. This study suggests a model for selecting fraction defective reduction alternatives in multi-stage manufacturing system and a numerical example is presented.

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Evaluation of defective risk for the finishing work of apartment house (공동주택 마감공사의 하자위험도 평가에 관한 연구)

  • Kim, Jin-Hyun;Go, Seong-Seok
    • Korean Journal of Construction Engineering and Management
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    • v.13 no.6
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    • pp.63-70
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    • 2012
  • The apartment house taking most part of our housing types was facing the limit of consumption from the housing supply-oriented policy in the past of rapid urbanization resulting in being transferred to the housing supply-oriented one. Accordingly the requirement for housing quality by customers is diversified varied, in order to meet this the effective and systematic quality control for preventing the defects from the stage of building is required. In this study for the effective and systematic quality management for defects of apartment house analysis on the frequencies and loss expenses from defective maintenance regarding examples of apartment houses having been moved in within five years recently, and the survey on their dwellers' consciousness were made, and the table for quantified apartment house defective risk.

Determinig the Optimum Defective Rate and the Weight Allowance (최적불량률(最適不良率)과 계량여유량(計量餘裕量)의 결정(決定)에 관한 연구(硏究))

  • Yun, Deok-Gyun;Lee, Nam-Sik
    • Journal of Korean Society for Quality Management
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    • v.9 no.2
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    • pp.10-14
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    • 1981
  • Products are assumed to be spoiled and not recoverable when the raw material below the prescribed weight level is charged in the mold. The raw material is autoscaled and their weight is normally distributed with a given variance. This paper describes an appropriate stochastic model of determining the optimum weight allowance and the associated defective rate for auto scale system. The optimum weight allowance and the defective rate which minimizes the total loss of defective and the excess weight allowance is obtained. A numerical example for the existing rubber company is also presented and evaluated.

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A Study on the Product Liability Practice of Advanced Countries (선진국 제조물 책임제 운용실태 조사와 대책)

  • 이성웅;염동룡;안준윤;엄수근;김수동
    • Proceedings of the Safety Management and Science Conference
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    • 2001.05a
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    • pp.241-251
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    • 2001
  • Subsequently in Korea product liability has been introduced. The position of consumers for defective products have been disadvantageous. Defective products should be broght under the law. Then, while consumers would be largely protected, a producer would take the heavy responsibility by law, Therefore, a producer would not be able to take countermeasures for product liability. Object of this paper to investigate and analyze the actual state of management for product liability in advanced countries, and to join it with our quality management system.

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Analysis of Yield Model Using Defect Density Function of DOU(Defects of One Unit) (DOU 결점 밀도분포를 이용한 수율 모형 분석)

  • Choi, Sung-Woon
    • Proceedings of the Safety Management and Science Conference
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    • 2010.11a
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    • pp.551-557
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    • 2010
  • The research proposes the hypergeometric, binomial and Poisson yield models for defective and defect. The paper also presents the hypothesis test, confidence interval and control charts for DPU(Defect Per Unit) and DPO(Defect Per Opportunity). Especially the study considers the analysis of compound Poisson yield models using various DOU density distributions.

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A Bayesian Burn-in Procedure Guaranteeing Outgoing Quality of a Product (출검품질 보증을 위한 베이지안 번인시험방식 설계)

  • Kwon, Young-Il
    • Journal of Korean Society for Quality Management
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    • v.28 no.4
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    • pp.67-74
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    • 2000
  • A Bayesian burn-in procedure is developed for imited failure populations in which defective items fail soon after they are put in operation and non-defective ones never fail during he technical life of the items. Sequential schemes guaranteeing pre-specified outgoing quality of a product are derived based on prior information on the quality of a product and accumulated failure information up to the decision point. A numerical example is also provided.

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The Optimization of Process Allocation for Quality Improvement under Product Liability Environment (제품책임(製品責任) 시대(時代)에 품질향상(品質向上)을 위한 공정개선(工程改善)의 최적화(最適化))

  • Jo, Nam-Ho;Lee, Geun-Hui
    • Journal of Korean Society for Quality Management
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    • v.15 no.2
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    • pp.20-26
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    • 1987
  • An algorithm for the minimum total process percent defective under marginal costs is presented. Initial process is single series system, which is constructed by k process units, and each process is considered priority. Minimum of total process percent defective for parallel-series system exists when additional process setup costs are larger than marginal costs.

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