• Title/Summary/Keyword: Defect inspection

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Study on Stable Use of Stainless EAF Oxidizing Slag as Fine Aggregate of Concrete (스테인리스 전기로 산화슬래그의 콘크리트용 잔골재 활용방안 검토)

  • Cho, Bong-Suk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.3
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    • pp.133-142
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    • 2014
  • Recently, more focus is shift to imbalances in aggregate market supply and demand and an exhaustion of natural resources. In this situation, Electric arc furnace oxidizing slag (EAF Slag) has high application possibility as aggregate for concrete due to similar property with general aggregate. In this study, We've got the plan to assure the chemical stability of EAF Slag, and then experimentally tested the mechanical performance and durability for the fine aggregate used EAF Slag. On this test result, we suggest the application plan. At the result of this study, it shows that EAF slag would reduce the surface defect such as pop-out due to natural aging for the fixed hour and adjustment the grain size of EAF Slag. And mechanical performance and durability according to the replacement rate of concrete service, were revealed more than equal or equal compare to general aggregate. Hereafter, quality control must precede not to impede the beauty of concrete surface as assure the safety for aging and processing. And, to establish the environmental resource recycling system for by-products of steel, it should be made development of various application and guideline of quality control for the EAF slag aggregate. Moreover, it must be constantly studied all kind of engineering performance and durability for related to this study.

Inspection of Welded Zone and Flat Plate Using Flexible ECA Probe (Flexible ECA Probe를 이용한 평판 및 용접부 검사)

  • Lee, Chang-Jun;Lee, Kyu Sung;Shin, Chung-Ho;Lee, Kyoung-Jun;Jang, Yoon Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.4
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    • pp.288-294
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    • 2016
  • This paper aims to compare the ability to detect notch defects existing in the plate and welded area using a flexible ECA (eddy current array) probe with OmniScan MX and MS-5800E. The characteristics of signals with various frequencies and lift-offs were also compared. As a result, when signals of frequencies 500, 1000, and 1500 kHz were used, the amplitude of the signal increased, as the depth of the notch increased, but reduced linearly in accordance with the lift-off variation. In addition, the detection sensitivity of the weld defect was found to be closely related to the contact surface of the probe and specimen. In this paper, it was demonstrated that the detection sensitivity was excellent when the contact surface of the probe and the specimen was sufficient, but it was poor when the contact surface was insufficient.

Development of hyperspectral image-based detection module for internal defect inspection of 3D-IC semiconductor module (3D-IC 반도체 모듈의 내부결함 검사를 위한 초분광 영상기반 검출모듈 개발)

  • Hong, Suk-Ju;Lee, Ah-Yeong;Kim, Ghiseok
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.146-146
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    • 2017
  • 현대의 스마트폰 및 태블릿pc등을 가능하게 만든 집적 기술 중의 하나는 3차원 집적 회로(3D-IC)와 같은 패키징 기술이다. 이러한 첨단 3차원 집적 기술은 메모리집적을 통한 대용량 메모리 모듈 개발뿐만 아니라, 메모리와 프로세서의 집적, high-end FPGA, Back side imaging (BSI) 센서 모듈, MEMS 센서와 ASIC 집적, High Bright (HB) LED 모듈 등에 적용되고 있다. 3D-IC의 3차원 모듈 제작 시에는 기존에 발생하지 않았던 여러 가지 파괴 모드들이 발생하고 있는데 Thermal/Photonic Emission 장비 등 기존의 2차원 결함분리 (Fault Isolation) 기술로는 첨단의 3차원 적층 제품들에서 발생하는 불량을 비파괴적으로 혹은 3차원적으로 분리하는 것이 불가능하므로, 비파괴 3차원 결함 분리 기술은 향후 선행 제품 적기 개발에 매우 필수적인 기술이다. 본 연구는 3D-IC 반도체의 비파괴적 내부결함 검사를 위하여 가시광선-근적외선 대역(351nm~1770nm)의 InGaAs (Indium Galium Arsenide) 계열 영상검출기 (imaging detector)를 사용하여 분광 시스템 광학 설계를 통한 초분광 영상 기반 검출 모듈을 제작하였다. 제작된 초분광 영상 기반 검출 모듈을 이용하여 구리 회로 위에 실리콘 웨이퍼가 3단 적층 된 반도체 더미 샘플의 초분광 영상을 촬영하였으며, 촬영된 초분광 영상에 대하여 Chemometrics model 기반의 분석기술을 적용하여 실리콘 웨이퍼 내부의 집적 구조에 대한 검사가 가능함을 확인하였다.

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Development of Internet-based Cooperative System for Integrity Evaluation of Reactor Pressure Vessel (원자로 압력용기의 건전성평가를 위한 인터넷기반 협업시스템의 개발)

  • Kim, Jong-Choon;Choi, Jae-Boong;Kim, Young-Jin;Choi, Young-Hwan
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.166-171
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    • 2004
  • Since early 1950's fracture mechanics has brought significant impact on structural integrity assessment in a wide range of industries such as power, transportation, civil and petrochemical industries, especially in nuclear power plant industries. For the last two decades, significant efforts have been devoted in developing defect assessment procedures, from which various fitness-for-purpose or fitness-for-service codes have been developed. From another aspect, recent advances in IT (Information Technologies) bring rapid changes in various engineering fields. IT enables people to share information through network and thus provides concurrent working environment without limitations of working places. For this reason, a network system based on internet or intranet bas been appeared in various fields of business. Evaluating the integrity of structures is one of the most critical issues in nuclear industry. In order to evaluate the integrity of structures, a complicated and collaborative procedure is required including regular in-service inspection, fracture mechanics analysis, etc. And thus, experts in different fields have to cooperate to resolve the integrity problem. In this paper, an internet-based cooperative system for integrity evaluation system which adapts IT into a structural integrity evaluation procedure for reactor pressure vessel is introduced. The proposed system uses Virtual Reality (VR) technique, Virtual Network Computing (VNC) and agent programs. This system is able to support 3-dimensional virtual reality environment and to provide experts to cooperate by accessing related data through internet.

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A Study on the Conditions of Apparel Products of Stretch Material (II) (스트레치소재(素材) 의류제품(衣類製品)의 생산실태(生産實態) 연구(硏究)(II))

  • Park, Jin-Young;Sohn, Hee-Soon
    • Journal of Fashion Business
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    • v.2 no.2
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    • pp.77-84
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    • 1998
  • As a result of surveying the process for sewing, the problems involving the outlook of sewn apparels were error off the standard dimensions and uneven sizes, which verifies the need for urgent technological guidance and development. On the other hand, the majority of the businesses were operating their sewing machines at the speed of 2,000 rpm or higher. Such a conventional working method may not well reflect the properties of the stretch fabrics, causing poorer quality products. Moreover, most of the businesses were using the ball-point needles which should be replaced with appropriate ones for stretch fabric. The types of feed dog which were used most were Drop feed, Union feed, Confound feed, Differential feed in their oder. Anyway, the automatized dog should urgently replace these inefficient ones for stretch fabric. Meanwhile, the types of presser foot which were used most were Plain foot, Teflon foot, Roller foot, Ring foot in their order, which also necessitates their replacement which Teflon foot. 2. As a result of surveying the process for finishing and inspection, while the causes scores less than 3 points, those due to pressers scored more than 3 points. This results suggests that a technological guidance is needed for the pressing work. Lastly, the causes of defect due to poor outlook attributable to such notions as button or zipper and those due to the uneven sizes scored more than 3 points, which suggests that the entire of needle works should be reformed through scientific research and technological guidance.

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A Study on the Behavior of Ultrasonic Guided Wave Mode in a Pipe Using Comb Transducer (Comb Transducer를 이용한 파이프 내 유도초음파 모드의 거동에 관한 연구)

  • Park, Ik-Keun;Kim, Yong-Kwon;Cho, Youn-Ho;Ahn, Yeon-Shik;Cho, Yong-Sang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.142-150
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    • 2004
  • A preliminary study of the behavior of ultrasonic guided wave mode in a pipe using a comb transducer for maintenance inspection of power plant facilities has been verified experimentally. The mode identification has been carried out in a pipe using the time-frequency analysis methods such as the wavelet transform(WT) and the short time Fourier transform (STFT), compared with theoretically calculated group velocity dispersion curves for longitudinal and flexural modes. The results are in good agreement with analytical predictions and show the effectiveness of using the time-frequency analysis method to identify the individual modes. It was found out that the longitudinal mode(0,1) is less affected by mode conversion compared with the other modes. Therefore, L(0,1) is selected as an optimal mode for the evaluation of the surface defect in a pipe.

A Case Study on Smart Plant and Monitoring System Implementation of Venture Company for Auto Parts (자동차부품 벤처기업 스마트공장 및 모니터링 시스템 구현 사례연구)

  • Han, Jae Hun;Lee, Deok Soo;Park, Roh Gook
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.12 no.5
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    • pp.29-37
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    • 2017
  • In this study, real-time monitoring is carried out in the factory site for product quality control such as improvement of productivity through facility automation, improvement of product quality, improvement of factory environment, check of facility maintenance status and check of product defect, And to establish a smart factory for the purpose of protecting the personal environment of the worker. The company is an auto parts company located in the province. The main research content is development of automation and monitoring system of oil filter clipping necessary for smart factory. Smart factory oil filter clipping automation is divided into electric air parts, solenoid valve and other parts processing process. Smart factory quality inspection monitoring system is implemented by server PC and S / W, client software, Operator PC, operating program, and input terminal application. This research data is expected to be very useful data for the auto parts venture companies that are promoting smart factories.

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A Study of Stress off City Gas Pipe Attached on the Bridge (교량에 부착된 도시가스 배관의 응력에 관한 연구)

  • Lee Su-Kyung;Lim Bong-Gwan
    • Journal of the Korean Institute of Gas
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    • v.10 no.3 s.32
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    • pp.20-26
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    • 2006
  • The survey team has conducted the on-the-site inspection of 53 bridges to which LNG gas pipelines are attached, to ascertain their level of safety, durability and any defect by adapting a method of computer data input process and precision analysis. In this way, we could estimate an effective corrective action on the defective gas pipelines found through this survey. Our survey team has analyzed carefully these 2 defective lines selectively out of 10 lines, which are considered to be most seriously weak. According to our elaborate analysis these two pipelines go over 70% of the set standard stress based on our Safety Manual Scale. We have taken corrective actions on these lines by repairing/replacing/obsolete damaged lines to ensure the distress of the bridges involved with the pipelines and could secure safety.

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Numerical Analysis of Scattered Fields of Ultrasonic SH-Wave by Multi-Defects (재료내 다중결함에 의한 SH형 초음파 산란장의 수치해석)

  • Lee, Joon-Hyun;Lee, Seo-Il;Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.4
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    • pp.304-312
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    • 1998
  • In order to assure the reliability and integrity of structures such as bridges, Power and petrochemical plants, nondestructive evaluation techniques are recently playing more important roles. Among the various kinds of nondestructive evaluation techniques, ultrasonic technique is one of the most widely used methods for nondestructive inspection of internal defects in structures. For the reliable quantitative evaluation of internal defects from the experimental ultrasonic signals, a numerical analysis of ultrasonic scattering field due to a defect distribution is absolutely required. In this paper, the SH-wave scattering by multi-cavity defects using elastodynamic boundary element method is studied. The effects of shape of defects on transmitted and reflected fields are considered. The interaction of multi-cavity defects in 50-wave scattering is also investigated. Numerical calculation by the boundary element method has been carried out to predict near field solution of scattered fields of ultrasonic SH-wave. The presented results would be useful to improve the sensitivity of flaw defection for inverse analysis and pursue quantitative nondestructive evaluation for inverse problem.

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Experimental Evidence and Analysis of a Mode Conversion of Guided Wave Using Magnetostrictive Strip Transducer (자기변형 스트립 탐촉자에 의한 유도초음파 모드 변환에 대한 실험적 검증 및 해석)

  • Cheong, Yong-Moo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.93-97
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    • 2009
  • An advantage of a magnetostrictive strip transducer for a long-range guided wave inspection is that the wave patterns are relatively clear and simple when compared to a conventional piezoelectric ultrasonic transducer. Therefore, if we can characterize the evolution of defect signals, it could be a promising tool for a structural health monitoring of pipes for a long period of time as well as an identification of flaws. However, when evaluating a signal during a realistic field examination, it should be careful because of some spurious signals or false indications, such as signals due to a directionality, multiple reflections, mode conversion, geometrical reflections etc. Mode converted signals from a realistic piping mockup were acquired and analysed. We found mode conversions between a torsional guided wave T(0,1) mode and a flexural F(1,3) or longitudinal L(0,2) mode generated by a magnetostrictive strip transducer. Based on the experimental observations, an interpretation of the source of the mode conversion is discussed in a viewpoint of electromagnetic properties and structure of the strip transducer.