• 제목/요약/키워드: Defect inspection

검색결과 599건 처리시간 0.025초

품질경영 성과 향상을 위한 ERP QM모듈 및 모바일 오피스 기반의 품질경영시스템 구축에 관한 연구 - A사(社) 사례(事例)를 중심(中心)으로- (A Case Study of Quality Management System Computerization with SAP QM Module & Mobile Office Construction)

  • 권오현;박용태
    • 한국정보시스템학회지:정보시스템연구
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    • 제23권2호
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    • pp.49-66
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    • 2014
  • In today's competitive business environment it is a necessary condition for a company to produce high-quality product for its survival and growth. That is the case in the auto-part industry as well where the international standards, ISO/TS 16949 certification, are required by customers to adopt mandatory. This study presents a successful implementation of quality management system(QMS) in a major auto-part manufacturer in Korea, utilizing SAP's QM(qualaity management) module and a mobile office system. The QMS brought the company "A" a variety of benefits such as real-time availability of product-inspection data, speedy decision-making, reduction in time required for defect-handling, ease of vertical integration of business partners in supply chain, and ease of business process standardization between headquarters and overseas subsidiaries. It is expected that the findings of this study can be used as a useful guideline for companies to consider implementing ERP-based quality management systems successfully.

(sLb-Camera-pRc)타입의 겐트리 이동시간 단축 방법 (The method to reduce the travel time of the gentry in (sLb-Camera-pRc) type)

  • 김순호;김치수
    • 한국융합학회논문지
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    • 제10권9호
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    • pp.17-22
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    • 2019
  • SMT장비 인 겐트리는 전자 부품을 피더에서 흡착하여 기판위에 정확히 실장하는 장비이다. 이 때 부품이 정확히 흡착되었는지를 검사하기 위해 카메라 앞에서 겐트리는 잠시 멈춘다. 본 논문에서는 이동 시간을 단축하기 위해 카메라 앞에서 겐트리가 정지하지 않고 움직이면서 검사를 할 수 있는 방법을 제시한다. 이 방법은 여러 이동 경로 중 가장 빠른 시간에 이동할 수 있는 경로를 찾아 기존 방법보다 이동 시간이 단축됨을 보여준다. 제시된 방법(moving-motion)은 기존 방법(stop-motion)보다 겐트리의 이동 시간을 20%나 단축시킨다.

Vision Inspection and Correction for DDI Protective Film Attachment

  • Kang, Jin-Su;Kim, Sung-Soo;Lee, Yong-Hwan;Kim, Young-Hyung
    • 한국정보기술학회 영문논문지
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    • 제10권2호
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    • pp.153-166
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    • 2020
  • DDI(Display Driver IC) are used to drive numerous pixels that make up display. For stable driving of DDI, it is necessary to attach a protective film to shield electromagnetic waves. When the protective film is attached, defects often occur if the film is inclined or the center point is not aligned. In order to minimize such defects, an algorithm for correcting the center point and the inclined angle using camera image information is required. This technology detects the corner coordinates of the protective film by image processing in order to correct the positional defects where the protective film is attached. Corner point coordinates are detected using an algorithm, and center point position finds and correction values are calculated using the detected coordinates. LUT (Lookup Table) is used to quickly find out whether the angle is inclined or not. These algorithms were described by Verilog HDL. The method using the existing software requires a memory to store the entire image after processing one image. Since the method proposed in this paper is a method of scanning by adding a line buffer in one scan, it is possible to scan even if only a part of the image is saved after processing one image. Compared to those written in software language, the execution time is shortened, the speed is very fast, and the error is relatively small.

AHP 기법에 의한 농업용 저수지의 상태평가 기준 설정 (Establishment of Condition Assessment Criteria in Agricultural Reservoirs by AHP)

  • 심재웅;이영학;이달원
    • 한국농공학회논문집
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    • 제64권5호
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    • pp.17-26
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    • 2022
  • In this study, in order to establish the criteria for evaluation of importance by the type of facility specialized for agricultural reservoirs, an expert group consisting of a total of 167 members who were in management, or specialized in the fields of design, research, and diagnosis were organized, and the importance for facilities was set with application of the AHP technique. The importance of dam body, spillway, and intake structure composing a reservoir were set at 59%, 24%, and 17%, and the importance of dam crest, upstream slope, and downstream slope constituting a dam body was set at 32%, 31%, and 37%, respectively. In addition, the importance of approach channel, regulated channel, chute channel, and stilling basin consisting a spillway was set at 15%, 44%, 26%, and 15%, and the importance of inclined conduit and outlet conduit consisting an intake structure was set at 35% and 65%, respectively. The safety grade of the reservoirs evaluated by applying the newly presented importance values in this study showed the rearrangement of the grades with a change of 11% compared to the previous grades. In this way, the newly established criteria are expected to be utilized as basic data with strategic importance in reservoir safety management and disaster prevention as well as the operation of systems in the future.

전기 자동차 부스바 인서트 사출 자동화 시스템 개발 (Development of a injection molding automation system of busbar insert for the electric vehicle)

  • 김종수
    • Design & Manufacturing
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    • 제18권2호
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    • pp.35-40
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    • 2024
  • Injection molding is a process widely used across various industries for molding plastics, and it is the most commonly applied process in root industries utilizing molds. Among the different types of injection molding, insert injection molding, where busbars are used as inserts, is increasingly being applied in the electric vehicle industry. However, currently, the insert injection molding process is manually performed, with workers placing insert components by hand before injection molding. This results in issues related to productivity, safety, and quality. Additionally, there is a growing demand for automation of such production lines due to hazardous working conditions, economic difficulties in the manufacturing industry, and the decline in the labor force caused by an aging population. This study focuses on the application of an automated system for the insert injection molding process used in electric vehicles. The development of an automated system for the transport and insertion of insert components, as well as the inspection and stacking processes after injection, has resulted in over a 25% improvement in productivity and more than a 27% reduction in defect rates.

Scanning acoustic microscopy for material evaluation

  • Hyunung Yu
    • Applied Microscopy
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    • 제50권
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    • pp.25.1-25.11
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    • 2020
  • Scanning acoustic microscopy (SAM) or Acoustic Micro Imaging (AMI) is a powerful, non-destructive technique that can detect hidden defects in elastic and biological samples as well as non-transparent hard materials. By monitoring the internal features of a sample in three-dimensional integration, this technique can efficiently find physical defects such as cracks, voids, and delamination with high sensitivity. In recent years, advanced techniques such as ultrasound impedance microscopy, ultrasound speed microscopy, and scanning acoustic gigahertz microscopy have been developed for applications in industries and in the medical field to provide additional information on the internal stress, viscoelastic, and anisotropic, or nonlinear properties. X-ray, magnetic resonance, and infrared techniques are the other competitive and widely used methods. However, they have their own advantages and limitations owing to their inherent properties such as different light sources and sensors. This paper provides an overview of the principle of SAM and presents a few results to demonstrate the applications of modern acoustic imaging technology. A variety of inspection modes, such as vertical, horizontal, and diagonal cross-sections have been presented by employing the focus pathway and image reconstruction algorithm. Images have been reconstructed from the reflected echoes resulting from the change in the acoustic impedance at the interface of the material layers or defects. The results described in this paper indicate that the novel acoustic technology can expand the scope of SAM as a versatile diagnostic tool requiring less time and having a high efficiency.

항만하역관할의 원인분석 및 예방대책에 관하여 (On the Countermeasure for Preventing the Accident of Cargo Handling in Port)

  • 박용욱;이철영
    • 한국항해학회지
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    • 제17권3호
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    • pp.57-68
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    • 1993
  • The economy of Korea has grown up significantly in its scale. It has, therefore, become imperative to develop countermeasures to prevent work related injuries and occupational illnesses resultining from haza-rdous working conditions and handling harmful substances. A lot of cargo handling accident in port have occurred due to the characteristics of poor working environment, diversity of working place and method, fluctuation of the amount of cargo and handling of heavy, long, harmful and dangerous cargo, etc. According to '91 industrial accident analysis carried out by the ministry of labour, the number of the stevedores injured by cargo handling accident in port were 1, 432 persons (the death accident : 22 per-sons), the amount of industrial accident compensation in port was 6.7 billion won (the amount of economic loss : 33.6 billion won), and the injury occurance rate of the stevedoring industry was higher than that of the whole industry. This paper, therefore, aims to the actual status of the stevedoring industry and to extract the main cau-ses of the accidents related to cargo handling in port through factor analysis using the data of the accide-nts in the whole habour from 1990 to 1992, and to suggest the countermeasures to prevent such accident. The main causes of the accident and countermeasures are found to be as follows through the factor analy-sis : Factor1, factor2, and factor3 related to a defect of human being and management, a defect of state and environment, and an insufficiency of education and law are extracted. The short-term countermeasures to prevent these accidents are 1) to consolidate the safety and health organization in the working spot, 2) to secure a safe condition in working spot before dock work, 3) to strengthen a dock worker's safety educa-tion. The long-term countermeasures are 1) to promote a decasualisation of dock workers, 2) to modernize the cargo working methods through constructing exclusive pier and introducing exclusive cargo handling equipment, 3) to establish a exclusive dock accident prevention organization and the dock workers law. Factor 4, factor5, factor6, and factor7 related to an unfitness, a deficiency of technical knowledge, a nonfu-lfilment of safety measures, and a bad arrangement are extracted. The countermeasures to prevent these accidents are 1) to perform a complete safety inspection of cargo handling equipments and tools and to carry out the dock work according to a working plan, 2) to publish and supply technical safety books, safety instruction book, safety check list, etc., 3) to strengthen the safety patrol at the working spot in habour and to activate a safety fund, 4) to maintain always a clean workshop with the safety consciousness in which the good arragement of the working spot is considered to be the beginning of safety.

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누설자속기법을 이용한 강봉의 손상 정량화 기법 (Magnetic Flux Leakage based Damage Quantification of Steel Bar)

  • 박주영;김주원;유병준;박승희
    • 한국전산구조공학회논문집
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    • 제30권1호
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    • pp.63-70
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    • 2017
  • 본 논문에서는 와이어로프 손상의 정량화를 위하여 먼저 동일한 소재 및 직경을 가지는 강봉을 이용한 누설자속기반 결함탐상 연구를 진행하였다. 현재까지 국외 및 국내에서 누설자속탐상 기법을 이용하여 결함을 탐상하는 연구가 많이 진행되어 왔지만, 그 손상을 진단하는 것에 그쳐 손상의 정도를 판별하여 그에 따른 적절한 조치를 취하는 것에 어려움이 있다. 따라서 본 논문에서는 전자기적 유한요소 해석 프로그램을 이용하여 누설자속탐상 시스템을 모델링하였으며 강봉을 강자성체 시편으로 이용하여 누설자속탐상 시뮬레이션을 진행하였다. 또한 시뮬레이션 결과를 검증하기 위하여 실제 강봉에 시뮬레이션과 동일한 종류의 손상을 가공하여 결함탐상 실험을 진행하였다. 시뮬레이션과 실험 데이터를 분석한 결과 탐상 속도는 신호의 크기에 미소한 영향을 주었으며, 손상의 너비 변화에 따라 신호의 크기가 동일하지 않음을 검증할 수 있었다. 본 분석을 토대로 깊이 손상과 너비 손상에서의 신호 특성을 추출하여 손상의 종류를 분별할 수 있었고, 역으로 추출된 신호의 특성을 이용하여 손상의 종류를 판별할 수 있는 가능성을 확인하였다.

군용항공기 열교환기 윤활유 유입포트 균열개선 연구 (The quality improvement study on the crack of heat exchanger lubricating oil port in military aircraft)

  • 박성제;최재호;최길규;이동기
    • 한국산학기술학회논문지
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    • 제21권4호
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    • pp.164-172
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    • 2020
  • 군용항공기에 장착되는 연료/오일 열교환기는 연료의 저온을 이용하여 항공기 탑재부품 구동장치나 유압펌프와 같은 다른 장치에 공급되는 윤활유를 냉각시키는 장치로 항공기 탑재부품 구동장치로 연결되는 윤활유 유입포트에 균열이 발생되었다. 만일 열교환기의 균열이 발생될 경우 다른 장치에 공급되는 윤활유 냉각이 이루어지지 않아 더 이상 비행을 할 수 없기 때문에 해당 결함은 항공기 가동률 저하에 큰 원인이 된다. 본 연구에서는 군용항공기 연료/오일 열교환기 항공기 탑재부품 구동장치 오일포트 균열 현상을 개선하기 위해 오일 포트 균열부위 파단면에 대한 비파괴 검사와 현미경 검사를 수행하여 균열에 대한 경향성을 분석하였으며, 열교환기 오일포트에 연결되는 오일 배관은 티타늄 재질의 배관으로 열교환기에 장착 시 과도한 토크로 체결되어 열교환기 균열의 주된 원인으로 확인되어 유한구조해석을 통해 장착 토크 적용 시 열교환기에 과도한 힘이 전달되는 것을 검증하였다. 해당 결함에 대한 개선 방안으로는 항공기 탑재부품 구동장치 오일 포트에 장착되는 배관의 재질과 직경을 변경시켜 적용 토크 값을 열교환기 오일 포트에서 견딜 수 있는 값으로 조정하였으며, 또한 맥동압력으로 인한 피로누적을 최소화시키기 위해 배관의 굽힘값을 조정하였다. 결과적으로, 동일한 조건에서 개선된 배관을 장착하여 지상시험을 통해 열교환기에 균열이 발생되지 않는 것을 확인할 수 있었다.

Moire' 영상무늬를 통한 근골격계질환의 진단과 현가장치를 이용한 치료방안 (Diagnosis of Work-related Musculoskeletal Disease through Moire Image Pattern and Treatment Measure using a Sling System)

  • 이상용;이은경;권소희;정혜경;김삼태;정명수;이기남
    • 대한예방한의학회지
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    • 제7권2호
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    • pp.121-130
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    • 2003
  • The Musculoskeletal Disease has been ignored or turned away due to the difficulty of diagnosis and the vagueness of judgement up to now. Contrary to other diseases, there were many cases where the character of the Musculoskeletal Disease wasn't revealed through the objective inspection. And that's because the Musculoskeletal Disease appears for the most part due to muscular defect so it is impossible to diagnose the muscle by X-ray diagnosing the bone and it is also impossible to diagnose the fine damage of the muscle or tendon even by advanced device like MRI. As the nervous blood vessels or acupunctures pass through or are next to the muscle, the tension of the muscle put pressure on these so can become the direct or indirect causes of various kinds of pains or intern diseases. But in spite of that, for lack of proper equipment diagnosing the state of the muscle(Shortened.. Relaxed... or Hardened...) the muscle has been disregarded or neglected intentionally or unintentionally. While many people think themselves to be a muscular expert, if they don't see the shape of the muscle, that is just like blind treatment. But as now the equipment diagnosing the state of the muscle is developed, it seems that this problem can be settled. It was attempted in this study that the muscle or skeleton of the Musculoskeletal disease patients was diagno the treatment order and method were decided by a questionnaire survey and simple inspection, and the Musculoskeletal correction exercise using the muscle management and sling system made them escape from the Musculoskeletal disease, turning their muscle into more flexible and stronger muscle. As a result notwithstanding the limited treatment period '12 times', the improvement rate was as high as 74%, which showed that the muscle management and Musculoskeletal correction exercise had a great effect on the symptom improvement of the patients. If the treatment times had increased, the improvement rate also would have increased more.

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