• 제목/요약/키워드: Defect detection system

검색결과 284건 처리시간 0.028초

CNN 알고리즘을 이용한 인공지지체의 3D프린터 출력 시 실시간 출력 불량 탐지 시스템에 관한 연구 (A Study on Real-Time Defect Detection System Using CNN Algorithm During Scaffold 3D Printing)

  • 이송연;허용정
    • 반도체디스플레이기술학회지
    • /
    • 제20권3호
    • /
    • pp.125-130
    • /
    • 2021
  • Scaffold is used to produce bio sensor. Scaffold is required high dimensional accuracy. 3D printer is used to manufacture scaffold. 3D printer can't detect defect during printing. Defect detection is very important in scaffold printing. Real-time defect detection is very necessary on industry. In this paper, we proposed the method for real-time scaffold defect detection. Real-time defect detection model is produced using CNN(Convolution Neural Network) algorithm. Performance of the proposed model has been verified through evaluation. Real-time defect detection system are manufactured on hardware. Experiments were conducted to detect scaffold defects in real-time. As result of verification, the defect detection system detected scaffold defect well in real-time.

Automatic Metallic Surface Defect Detection using ShuffleDefectNet

  • Anvar, Avlokulov;Cho, Young Im
    • 한국컴퓨터정보학회논문지
    • /
    • 제25권3호
    • /
    • pp.19-26
    • /
    • 2020
  • 일반적으로 품질 관리는 많은 제조 공정, 특히 주조 또는 용접과 관련된 공정의 기본 구성 요소가 된다. 그러나 사람이 일일이 수동으로 품질 관리 절차를 하는 것은 종종 시간이 걸리고 오류가 발생하기 쉽다. 최근 고품질 제품에 대한 요구를 만족시키기 위해 지능형 육안 검사 시스템의 사용이 생산 라인에서 필수적이 되고 있다. 본 논문에서는 이를 위해 딥 러닝 기반의 ShuffleDefectNet 결함 감지 시스템을 제안하고자 한다. 제안된 결함 검출 시스템은 NEU 데이터 세트의 결함 검출에 대한 여러 최신 성능들보다 높은 평균 정확도 99.75% 정도를 얻는다. 이 논문에서 여러 다른 트레이닝 데이터로부터 최상의 성능을 탐지하고 탐지 성능을 관찰하였다. 그 결과 ShuffleDefectNet의 전체 아키텍처를 사용할 때 정확성과 속도가 크게 향상됨을 알 수 있었다.

Online railway wheel defect detection under varying running-speed conditions by multi-kernel relevance vector machine

  • Wei, Yuan-Hao;Wang, You-Wu;Ni, Yi-Qing
    • Smart Structures and Systems
    • /
    • 제30권3호
    • /
    • pp.303-315
    • /
    • 2022
  • The degradation of wheel tread may result in serious hazards in the railway operation system. Therefore, timely wheel defect diagnosis of in-service trains to avoid tragic events is of particular importance. The focus of this study is to develop a novel wheel defect detection approach based on the relevance vector machine (RVM) which enables online detection of potentially defective wheels with trackside monitoring data acquired under different running-speed conditions. With the dynamic strain responses collected by a trackside monitoring system, the cumulative Fourier amplitudes (CFA) characterizing the effect of individual wheels are extracted to formulate multiple probabilistic regression models (MPRMs) in terms of multi-kernel RVM, which accommodate both variables of vibration frequency and running speed. Compared with the general single-kernel RVM-based model, the proposed multi-kernel MPRM approach bears better local and global representation ability and generalization performance, which are prerequisite for reliable wheel defect detection by means of data acquired under different running-speed conditions. After formulating the MPRMs, we adopt a Bayesian null hypothesis indicator for wheel defect identification and quantification, and the proposed method is demonstrated by utilizing real-world monitoring data acquired by an FBG-based trackside monitoring system deployed on a high-speed trial railway. The results testify the validity of the proposed method for wheel defect detection under different running-speed conditions.

국부 이진 패턴 분석에 기초한 지절 결함 검출 시스템 구현 (Implementation of Paper Cutting Defect Detection System Based on Local Binary Pattern Analysis)

  • 김진수
    • 한국정보통신학회논문지
    • /
    • 제17권9호
    • /
    • pp.2145-2152
    • /
    • 2013
  • 제지 제조 산업은 대규모 설비가 요구되는 장치산업으로서 생산 설비의 자동화가 꼭 요구된다. 특히 제조공정의 효율성을 얻기 위해서는 제지 제조 공정 중에서 발생하는 지절의 결함을 효과적으로 검출하고 이를 분류하는 효율적인 요소 기술을 필요로 한다. 본 논문에서는 기존의 제지 제조 공정 방식의 문제점을 제시하고, 이를 효과적으로 개선하기 위하여 국부 이진 패턴 분석에 의한 지절 결함 검출 시스템을 제안하고 구현된 결과를 제시한다. 제안한 시스템은 제지 지절 결함에 대해 국부 이진 패턴 분석법을 이용하여 분류하고 이를 인식하는 방식으로 구성된다. 제안된 시스템은 에지형과 영역형 결함으로 지절 결함으로 분류하고, 현장 시스템에 설치되어 안정적인 결과를 보임이 검증되었다.

TFT-LCD 영상에서 결함 군집도 특성 기반의 확률밀도함수를 이용한 결함 검출 알고리즘 (Defect Detection algorithm of TFT-LCD Polarizing Film using the Probability Density Function based on Cluster Characteristic)

  • 구은혜;박길흠
    • 한국멀티미디어학회논문지
    • /
    • 제19권3호
    • /
    • pp.633-641
    • /
    • 2016
  • Automatic defect inspection system is composed of the step in the pre-processing, defect candidate detection, and classification. Polarizing films containing various defects should be minimized over-detection for classifying defect blobs. In this paper, we propose a defect detection algorithm using a skewness of histogram for minimizing over-detection. In order to detect up defects with similar to background pixel, we are used the characteristics of the local region. And the real defect pixels are distinguished from the noise using the probability density function. Experimental results demonstrated the minimized over-detection by utilizing the artificial images and real polarizing film images.

다채널 진동 센서를 이용한 선박 엔진의 진동 감지 및 고장 분류 시스템 (Defect Detection and Defect Classification System for Ship Engine using Multi-Channel Vibration Sensor)

  • 이양민;이광용;배승현;장휘;이재기
    • 정보처리학회논문지A
    • /
    • 제17A권2호
    • /
    • pp.81-92
    • /
    • 2010
  • 진동 정보를 통해 기계 설비의 상태나 고장 유무를 판단하는 연구들이 다수 진행 중에 있는데, 대부분의 연구에서는 설비에 대한 진동을 모니터링하거나 고장 유무를 판별하여 사용자에게 알리는 수준이다. 본 논문에서는 진동에 의한 고장 진단과 판별을 보다 정교하게 수행하는 선박 엔진의 고장 감지 기법과 시스템을 제안하였다. 일차적으로 이중적 진동 정보 판별 기법을 적용하여 진동 정보를 확인한 다음에 고장 유무를 검사한다. 만일 고장이 발생한 경우에는 진동 정보의 오류 부분만을 이용하여 고장 진동 파형에 대한 오차 범위를 기준으로 어떤 유형의 고장인지를 판별할 수 있는 기법을 적용하였다. 또한 선박의 진동 경향 분석과 엔진 안전 보존을 목적으로 진동 정보를 데이터베이스에 저장하고 추적할 수 있도록 시스템을 구현하였다. 제안 시스템을 선박 엔진의 고장 판별 유무와 고장 진동 파형 감별 인자에 대해 실험을 수행한 결과 고장 유무 판별은 약 100% 정확성을 가졌고 고장 진동 파형의 유형 인식에서는 약 96% 정확성을 가졌다.

컴퓨터 비젼을 이용한 표면결함검사장치 개발 (Development of Automated Surface Inspection System using the Computer V)

  • 이종학;정진양
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 1999년도 하계학술대회 논문집 B
    • /
    • pp.668-670
    • /
    • 1999
  • We have developed a automatic surface inspection system for cold Rolled strips in steel making process for several years. We have experienced the various kinds of surface inspection systems, including linear CCD camera type and the laser type inspection system which was installed in cold rolled strips production lines. But, we did not satisfied with these inspection systems owing to insufficient detection and classification rate, real time processing performance and limited line speed of real production lines. In order to increase detection and computing power, we have used the Dark Field illumination with Infra_Red LED, Bright Field illumination with Xenon Lamp, Parallel Computing Processor with Area typed CCD camera and full software based image processing technique for the ease up_grading and maintenance. In this paper, we introduced the automatic inspection system and real time image processing technique using the Object Detection, Defect Detection, Classification algorithms. As a result of experiment, under the situation of the high speed processed line(max 1000 meter per minute) defect detection is above 90% for all occurred defects in real line, defect name classification rate is about 80% for most frequently occurred 8 defect, and defect grade classification rate is 84% for name classified defect.

  • PDF

Defect Detection of Steel Wire Rope in Coal Mine Based on Improved YOLOv5 Deep Learning

  • Xiaolei Wang;Zhe Kan
    • Journal of Information Processing Systems
    • /
    • 제19권6호
    • /
    • pp.745-755
    • /
    • 2023
  • The wire rope is an indispensable production machinery in coal mines. It is the main force-bearing equipment of the underground traction system. Accurate detection of wire rope defects and positions exerts an exceedingly crucial role in safe production. The existing defect detection solutions exhibit some deficiencies pertaining to the flexibility, accuracy and real-time performance of wire rope defect detection. To solve the aforementioned problems, this study utilizes the camera to sample the wire rope before the well entry, and proposes an object based on YOLOv5. The surface small-defect detection model realizes the accurate detection of small defects outside the wire rope. The transfer learning method is also introduced to enhance the model accuracy of small sample training. Herein, the enhanced YOLOv5 algorithm effectively enhances the accuracy of target detection and solves the defect detection problem of wire rope utilized in mine, and somewhat avoids accidents occasioned by wire rope damage. After a large number of experiments, it is revealed that in the task of wire rope defect detection, the average correctness rate and the average accuracy rate of the model are significantly enhanced with those before the modification, and that the detection speed can be maintained at a real-time level.

MMTF와 인간지각 특성을 이용한 결함성분 추출기법 (Defect Detection Method using Human Visual System and MMTF)

  • 허경무;주영복
    • 제어로봇시스템학회논문지
    • /
    • 제19권12호
    • /
    • pp.1094-1098
    • /
    • 2013
  • AVI (Automatic Vision Inspection) systems automatically detect defect features and measure their sizes via camera vision. Defect detection is not an easy process because of noises from various sources and optical distortion. In this paper the acquired images from a TFT panel are enhanced with the adoption of an HVS (Human Visual System). A human visual system is more sensitive on the defect area than the illumination components because it has greater sensitivity to variations of intensity. In this paper we modified an MTF (Modulation Transfer Function) in the Wavelet domain and utilized the characteristics of an HVS. The proposed algorithm flattens the inner illumination components while preserving the defect information intact.

히스토그램 분포 모델링 기반 TFT-LCD 결함 검출 (TFT-LCD Defect Detection based on Histogram Distribution Modeling)

  • 구은혜;박길흠;이종학;류강수;김정준
    • 한국멀티미디어학회논문지
    • /
    • 제18권12호
    • /
    • pp.1519-1527
    • /
    • 2015
  • TFT-LCD automatic defect inspection system for detecting defects in place of the visual tester does pre-processing, candidate defect pixel detection, and recognition and classification through a blob analysis. An over-detection result of defects acts as an undue burden of blob analysis for recognition and classification. In this paper, we propose defect detection method based on the histogram distribution modeling of TFT-LCD image to minimize over-detection of candidate defective pixels. Primary defect candidate pixels are detected estimating the skewness of the luminance distribution histogram of the background pixels. Based on the detected defect pixels, the defective pixels other than noise pixels are detected using the distribution histogram model of the local area. Experimental results confirm that the proposed method shows an excellent defect detection result on the image containing the various types of defects and the reduction of the degree of over-detection as well.