• Title/Summary/Keyword: Decanter Centrifuge

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Channel Design of Decanter-Type Centrifuge (I) - Particles′ Suspension and the Channel Size (원심분리기의 채널 설계(I) - 입자의 부유문제와 채널 크기)

  • 서용권
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.148-155
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    • 2003
  • In this paper, based on the concept of solid particles' hovering problem the working formula for the channel design of a Decanter-type centrifuge were derived. The Shields' diagram and its curve-fitting formula were used in determining the criterion of particle size for the sediment. By using these formula the designer can determine the sectional configuration of the channel, such as the liquid depth, the normal pitch of the screw-blade arrangement and the bowl diameter.

Classification of Operating State of Screw Decanter using Video-Based Optical Flow and LSTM Classifier

  • Lee, Sang-Hyeop;Wesonga, Sheilla;Park, Jang-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.2_1
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    • pp.169-176
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    • 2022
  • Prognostics and health management (PHM) is recently converging throughout the industry, one of the trending issue is to detect abnormal conditions at decanter centrifuge during water treatment facilities. Wastewater treatment operation produces corrosive gas which results failures on attached sensors. This scenario causes frequent sensor replacement and requires highly qualified manager's visual inspection while replacing important parts such as bearings and screws. In this paper, we propose anomaly detection by measuring the vibration of the decanter centrifuge based on the video camera images. Measuring the vibration of the screw decanter by applying the optical flow technique, the amount of movement change of the corresponding pixel is measured and fed into the LST M model. As a result, it is possible to detect the normal/warning/dangerous state based on LSTM classification. In the future work, we aim to gather more abnormal data in order to increase the further accuracy so that it can be utilized in the field of industry.

Channel Design of Decanter-Type Centrifuge (II) - Particles' Sediment and the Bowl Length (원심분리기의 채널 설계(II) - 입자의 침강문제와 보울 길이)

  • 서용권
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.11
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    • pp.108-116
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    • 2003
  • In this paper, based on the concept of solid particles' sediment problem the working formula determining the bowl length of a Decanter-type centrifuge were derived. Assuming that particles are uniformly distributed along the vertical line of the liquid inlet position, it was possible to derive a constant value k used for determining the bowl length. It was shown from the sample calculations that the bowl length should be increased as the particle size to be removed from the liquid is decreased. The length also should be increased for the same particle size as the bowl diameter is decreased. To help the engineers choose a reasonable bowl diameter, the statistical relationship between the bowl diameter and the capacity of the international products is obtained and presented.

Analysis of the Power for a Decanter-Type Centrifuge (I) - Sludge-Removal Power - (Decanter형 원심분리기의 동력 계산 (I) - 슬러지 제거동력 -)

  • Suh, Yong-Kweon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.7
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    • pp.929-937
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    • 2003
  • In general, the electric motor for driving the centrifuge of Decanter type is selected based on the power(starting power) necessary to start the bowl and the screw shaft. However the operation cost of the machine is dependent on the power needed at a steadily operating condition, including the power against the bearing friction and that for the sludge removal. In this paper, the formulation for the sludge-removal power is presented. Sample calculation for a specific design shows that the sludge-removal power is increased with the friction coefficient. It also reveals that the power is mainly dependent on the length of the screw blade rather than the beach angle. Further it is shown that the power increases in square of the rotational speed of the machine.

울진 5,6호기 액체방사성폐기물 처리설비 원심분리기 성능 고찰

  • Gang Hyeon-Tae;Hwang Su-Dong;Lee Hwa-Seok
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2005.06a
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    • pp.196-199
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    • 2005
  • The centrifuge system in liquid radwaste system(LRS) is composed of several skids including Decanter and Separator. The decanter separates the sludge over 5mm in size within liquid radwaste by centrifuge force and drops it into 55gallon drum. The separator separates the sludge over $0.1{\mu}m$ in size within the liquid radwaste processed by Decanter by centrifuge force. The process of separating the sludge from the LRS keeps the resin in Ion Exchanger from being damaged and improves the performance of Ion Exchanger, and satisfies the decontamination factor suggested in Uljin 5,6 FSAR to safety discharge into the outer environment.

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Smoothed Particle Hydro-dynamic Analysis of Improvement in Sludge Conveyance Efficiency of Screw Decanter Centrifuge (입자 완화 유체 동역학 해석 기법을 이용한 스크류 디켄터형 원심분리기의 슬러지 이송 효율 향상 분석)

  • Park, Dae Woong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.3
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    • pp.285-291
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    • 2015
  • A centrifuge works on the principle that particles with different densities will separate at a rate proportional to the centrifugal force during high-speed rotation. Dense particles are quickly precipitated, and particles with relatively smaller densities are precipitated more slowly. A decanter-type centrifuge is used to remove, concentrate, and dehydrate sludge in a water treatment process. This is a core technology for measuring the sludge conveyance efficiency improvement. In this study, a smoothed particle hydro-dynamic analysis was performed for a decanter centrifuge used to convey sludge to evaluate the efficiency improvement. This analysis was applied to both the original centrifugal model and the design change model, which was a ball-plate rail model, to evaluate the sludge transfer efficiency.

Analysis of the Power for a Decanter-Type Centrifuge (II) - Total Power and the Power-Transmission Mechanism - (Decanter형 원심분리기의 동력 계산 (II) - 총동력과 동력전달 기구 -)

  • Suh, Yong-Kweon;Han, Geun-Jo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.7
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    • pp.938-947
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    • 2003
  • In this paper, we derived the formula for estimating the power of the electric motors needed to operate the Decanter-type centrifuge. In the derivation of the formula the sludge-removal torque is to be supplied from the formula derived in the first paper. The intricate nature of the transmission mechanism in the planetary gear trains of the sludge-removal power and torque has been clarified in this second paper. In particular we considered two-motor system, where the main motor drives the machine while the differential-speed control motor plays the role of braking in adjusting the differential speed. Sample calculation for the specific design treated in the first paper showed that the selection criterion for the main motor depends on the lower limit of the differential speed; when the lower limit is set low, it should be selected based on the steadily operating power, while it should be selected based on the starting power when the lower limit is set high. The total power required by both the main motor and the differential-speed control motor increases as the differential speed is decreased. It is suggested that the power loss in the differential-speed control motor could be minimized by attaching an electric generator to it.

A Rotordynamic Analysis of a Industrial Centrifuge for Vibration Reduction (산업용 원심분리기의 진동저감을 위한 로터다이나믹 해석)

  • Kim, Byung-Ok;Lee, An-Sung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.8
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    • pp.879-885
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    • 2008
  • A rotordynamic analysis was performed with a decant-type centrifuge, which is a kind of industrial centrifuge. The system is composed of screw rotor, bowl rotor, driving motors, gear box, and support rolling element bearings. These rotors have a rated speed of 4300 rpm, and were modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis. Design goals are to achieve wide separation margins of lateral critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex analysis rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds and mode shapes, whirl natural frequencies, and unbalance responses under various balance grade. As a result of analysis, the rotordynamic analysis performed by separating a screw rotor and bowl rotor may cause an error in predicting critical speed of entire system. Therefore, the rotordynamic analysis of a coupled rotor combining a screw and bowl rotor must be performed in order to more accurately estimate dynamic characteristics of the decanter-type centrifuge as presented in this paper. Also, rolling element bearings with suitable stiffness should be selected to keep enough separation margin. In addition, in establishing balance grade of a screw and bowl rotor, ISO G2.5 balance grade is more recommended than ISO G6.3, in particular balancing correction of a screw rotor based on ISO G2.5 grade is strongly recommended.

A Development of Recycling Technology of Solar Cell Wafering Slurry (태양전지 Wafering Slurry 재생기술 개발에 관한 연구)

  • Na, Won-Shik;Lee, Jae-Ha
    • Journal of Advanced Navigation Technology
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    • v.14 no.3
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    • pp.426-431
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    • 2010
  • 68% of the manufacturing costs of solar cell wafer can be attributed to the slurry. The recycling of slurries is mandatory for reducing the costs of manufacturing wafering production, and the disposal of industrial waste, as well as for cutting down pollution levels. Slurries are currently being recycled using the centrifuge(decanter) method. However, this method is less than optimal as it does not completely remove the fine particles, leading to low quality. Also, be cause of the incomplete separation from the oil, it causes the impurities in the dried slurries. This study aims to develope a new recycling technology that overcomes the flaws of the centrifuge by utilizing chemicals. It will provide a total solution to the crucial process of recycling slurries in the making of solar cell wafer, by increasing the efficiency and renewable rate.