• Title/Summary/Keyword: Data Piping

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Prediction of stress intensity factor range for API 5L grade X65 steel by using GPR and MPMR

  • Murthy, A. Ramachandra;Vishnuvardhan, S.;Saravanan, M.;Gandhi, P.
    • Structural Engineering and Mechanics
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    • v.81 no.5
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    • pp.565-574
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    • 2022
  • The infrastructures such as offshore, bridges, power plant, oil and gas piping and aircraft operate in a harsh environment during their service life. Structural integrity of engineering components used in these industries is paramount for the reliability and economics of operation. Two regression models based on the concept of Gaussian process regression (GPR) and Minimax probability machine regression (MPMR) were developed to predict stress intensity factor range (𝚫K). Both GPR and MPMR are in the frame work of probability distribution. Models were developed by using the fatigue crack growth data in MATLAB by appropriately modifying the tools. Fatigue crack growth experiments were carried out on Eccentrically-loaded Single Edge notch Tension (ESE(T)) specimens made of API 5L X65 Grade steel in inert and corrosive environments (2.0% and 3.5% NaCl). The experiments were carried out under constant amplitude cyclic loading with a stress ratio of 0.1 and 5.0 Hz frequency (inert environment), 0.5 Hz frequency (corrosive environment). Crack growth rate (da/dN) and stress intensity factor range (𝚫K) values were evaluated at incremental values of loading cycle and crack length. About 70 to 75% of the data has been used for training and the remaining for validation of the models. It is observed that the predicted SIF range is in good agreement with the corresponding experimental observations. Further, the performance of the models was assessed with several statistical parameters, namely, Root Mean Square Error (RMSE), Mean Absolute Error (MAE), Coefficient of Efficiency (E), Root Mean Square Error to Observation's Standard Deviation Ratio (RSR), Normalized Mean Bias Error (NMBE), Performance Index (ρ) and Variance Account Factor (VAF).

Optimal Micrositing and Annual Energy Production Prediction for Wind Farm Using Long-term Wind Speed Correlation Between AWS and MERRA (AWS와 MERRA 데이터의 장기간 풍속보정을 통한 풍력터빈 최적배치 및 연간에너지생산량 예측)

  • Park, Mi Ho;Kim, Bum Suk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.4
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    • pp.201-212
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    • 2016
  • A Wind resource assessment and optimal micrositing of wind turbines were implemented for the development of an onshore wind farm of 30 MW capacity on Gadeok Island in Busan, Republic of Korea. The wind data measured by the automatic weather system (AWS) that was installed and operated in the candidate area were used, and a reliability investigation was conducted through a data quality check. The AWS data were measured for one year, and were corrected for the long term of 30 years by using the modern era retrospective analysis for research and application (MERRA) reanalysis data and a measure- correlate-predict (MCP) technique; the corrected data were used for the optimal micrositing of the wind turbines. The micrositing of the 3 MW wind turbines was conducted under 25 conditions, then the best-optimized layout was analyzed with a various wake model. When the optimization was complete, the estimated park efficiency and capacity factor were from 97.6 to 98.7 and from 37.9 to 38.3, respectively. Furthermore, the annual energy production (AEP), including wake losses, was estimated to be from 99,598.4 MWh to 100,732.9 MWh, and the area was confirmed as a highly economical location for development of a wind farm.

A Study on the Estimation of Stability of Fill Dam by Long-term Electrical Resistivity Monitoring (장주기 전기비저항 모니터링 기법을 이용한 필댐의 안정성 평가)

  • Kim, Gi-Ho;Lim, Heui-Dae;Ahn, Hee-Yoon
    • Journal of the Korean Geotechnical Society
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    • v.29 no.5
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    • pp.53-64
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    • 2013
  • Resistivity monitoring is based on the fact that a change in the porosity leads to the changes in water content and fine particles, which alter the electrical resistivity. At every embankment dam, internal erosion always occurs as time passes. The internal erosion generally develops into piping over a long time by backward erosion and concentrated leak, and finally leads to dam failure. Resistivity is known to be very sensitive to the changes in porosity in embankment dams. Thus resistivity monitoring is a reasonable method to find out the leakage zone. However, resistivity is strongly influenced by seasonal variation of temperature, TDS of reservoir water and water level. In this paper. we first installed electrodes permanently at the center of the crest. The electrical resistivity monitoring data was acquired every 6 hours from Apr. 3, 2011 to July. 31, 2012. To analyze the characteristics of monitoring data, each resistivity data was calculated from up to 2,950 data sets. The result indicated a seasonal resistivity variation due to related temperature. Finally, a quantitative method to estimate porosities of the embankment dam from the resistivity monitoring data was analyzed. The applicability and reliability were verified and the importance of electrical resistivity monitoring for obtaining reliable result was emphasized.

Two-Dimensional Flood Inundation Analysis Resulting from Irrigation Reservoir Failure - Focused on the Real Case with the Minimal Data Set - (농업용 저수지 붕괴에 따른 2차원 홍수범람해석 -계측자료가 부족한 실제사례를 중심으로-)

  • Lee, Jae Young;Kim, Byunghyun;Park, Jun Hyung;Han, Kun Yeun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.36 no.2
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    • pp.231-243
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    • 2016
  • This study presents the applicability of two-dimensional (2D) flood inundation model by applying to real irrigation reservoir failure with limited available data. The study area is Sandae Reservoir placed in Gyeongju and downstream area of it and the reservoir was failured by piping in 2013. The breach hydrograph was estimated from one-dimensional (1D) hydrodynamic model and the discharge was employed for upstream boundary of 2D flood inundation model. Topography of study area was generated by integrating digital contour map and satellite data, and Cartesian grids with 3m resolution to consider geometry of building, road and public stadium were used for 2D flood inundation analysis. The model validation was carried out by comparing predictions with field survey data including reservoir breach outflow, flood extent, flood height and arrival time, and identifying rational ranges with allowed error. In addition, the applicability of 2D model is examined using different simulation conditions involving grid size, building and roughness coefficient. This study is expected to contributed to analysis of irrigation reservoirs were at risk of a failure and setting up Emergency Action Plan (EAP) against irrigation reservoir failure.

Development of Life Test Equipment with Real Time Monitoring System for Butterfly Valves

  • Lee, Gi-Chun;Choi, Byung-Oh;Lee, Young-Bum;Park, Jong-Won;Nam, Tae-Yeon;Song, Keun-Won
    • International Journal of Fluid Machinery and Systems
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    • v.10 no.1
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    • pp.40-46
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    • 2017
  • Small valves including ball valves, gate valves and butterfly valves have been adopted in the fields of steam power generation, petrochemical industry, carriers, and oil tankers. Butterfly valves have normally been applied to fields where in narrow places installing the existing valves such as gate valves and ball valves have proven difficult due to the surrounding area and the heavier of these valves. Butterfly valves are used to control the mass flow of the piping system under low pressure by rotating the circular disk installed inside. The butterfly valve is benefitted by having simpler structure in which the flow is controlled by rotating the disc circular plate along the center axis, whereas the weight of the valve is light compared to the gate valve and ball valve above-mentioned, as there is no additional bracket supporting the valve body. The manufacturing company needs to acquire the performance and life test equipment, in the case of adopting the improving factors to detect leakage and damage on the seat of the valve disc. However, small companies, which are manufacturing the industrial valves, normally sell their products without the life test, which is the reliability test and environment test, because of financial and manpower problems. Furthermore, the failure mode analysis of the products failed in the field is likewise problematic as there is no system collecting the failure data on sites for analyzing the failures of valves. The analyzing and researching process is not arranged systematically because of the financial problem. Therefore this study firstly tried to obtain information about the failure data from the sites, analyzed the failure mode based on the field data collected from the customers, and then obtained field data using measuring equipment. Secondly, we designed and manufactured the performance and life test equipment which also have the real time monitoring system with the naked eye for the butterfly valves. The concept of this equipment can also be adopted by other valves, such as the ball valve, gate valve, and various others. It can be applied to variously sized valves, ranging from 25 mm to large sized valves exceeding 3000 mm. Finally, this study carries out the life test with square wave pressure, using performance and life test equipment. The performance found out that the failures from the real time monitoring system were good. The results of this study can be expanded to the other valves like ball valves, gate valves, and control valves to find out the failure mode using the real time monitoring system for durability and performance tests.

Seepage Analysis of Rock -fill Dam Subjected to Water Level Fluctuation (수위가 변동하는 휠댐의 안정성 해석(I))

  • 이대수
    • Geotechnical Engineering
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    • v.12 no.6
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    • pp.65-78
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    • 1996
  • The Chungpyung Dam is a 16 yearn old rock-fill dam for a Pumped storage hydro-Power plant, located in the middle of the Korean Peninsula. Since the dam is subjected to the daily water level fluctuation, such as rapid drawdown and refill, thus inducing a structural impact on the behavior of dam body, it draws attention of many engineering concerns. Traditionally, steady-state analysis was employed to investigate the seepage in the dam body, but in this study the seepage analysis was numerically performed by 2-D FEM thansient analysis. As a boundary condition for an analysis, the water level fluctuation was incorporated to simulate the daily change. As a res41t, the various seepage phenomena such as hydraulic gradient, seepage vector, and pore water pressure distribution were quantified at the corresponding time of interest as the water level rises and recedes. The seepage flux was also estimated and compared with the measured data which were both acceptable considering design criteria. The result proves that there is no sign of hazardous sources contributing to the possibility of piping, internal erosion and excess leakage through the dam body.

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Behavior of failure of agricultural reservoir embankment due to overtopping (월류에 의한 저수지 제체의 붕괴 거동)

  • Lee, Dal-Won;Noh, Jae-Jin
    • Korean Journal of Agricultural Science
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    • v.39 no.3
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    • pp.427-439
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    • 2012
  • In this study, an experiment with large-scale model was performed according to raising embankment in order to investigate the behaviour of failure due to overtopping. The pore water pressure, earth pressure and settlement by high water level, a rapid drawdown and overtopping were compared and analyzed. Also, seepage analysis and slope stability analysis were performed for steady state and transient conditions. The pore water pressure and earth pressure for inclined core type showed high value at the base of the core, but they showed no infiltration by leakage. The pore water pressure and earth pressure by overtopping increased at the upstream slope and core, it is considered a useful data that can accurately estimate the possibility of failure of the reservoir. The behavior of failure due to overtopping was gradually enlarged towards the downstream slope from reservoir crest, and the inclined core after the raising embankment was influenced significantly to prevent the reservoir failure. The pore water pressure distribution for steady state and transient condition showed positive (+) pore water pressure on the upstream slope, it was gradually changed negative (-) pore water pressure on the downstream slope. The pore water pressure by overtopping showed a larger than the high water level at the downstream slope, it was likely to be the piping phenomenon because the hydraulic gradients showed largely at the inclined core and reservoir crest. The safety factor showed high at the steady state, and transient conditions did not show differences depending on the rapid drawdown.

Remaining Life Assessment of High Temperature Steam Piping (고온 증기 파이프의 잔여수명 평가)

  • 윤기봉
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.12-24
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    • 1995
  • Recently, more researches have been actively performed for the assessment of material degradation and residual-life of elevated temperature plant components, as some of domestic fossil power plants become older than 30 years. In this paper, results of on_site residual life assessment are reported for main steam pipes of Youngwol power station #2 which have operated since 1965. For critical weld locations such as butt welds branch welds, Y_sections and a T-section, replication technique and hardness measurement technique were employed for life_assessment. When cracks were detected by conventional NDT tests, crack growth life was calculated using a computer code. On the other hand, for matrix of pipes, residual life was quantitatively estimated by an analytic method and material degradation was estimated qualitatively using diameter measurement data and grain-boundary etching method. Also, direction in further improvement of on-site life assessment techniques are proposed.

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Effect of Thermal Aging on Material Strength and Fracture Behavior in Mod.9Cr-1Mo Steel (열시효가 Mod.9Cr-1Mo강의 재료강도 및 파괴 거동에 미치는 영향)

  • Lee, Hyeong-Yeon;Kim, Woo-Gon;Son, Seok-Kwon;Hong, Suk Woo;Seok, Chang Sung
    • Transactions of the KSME C: Technology and Education
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    • v.4 no.2
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    • pp.101-109
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    • 2016
  • The material properties of heat resistant materials at power plants are affected by thermal aging as operating time is accumulated. In this study, the influence of thermal aging on yield strength, tensile strength and fracture behavior for Mod.9Cr-1Mo (ASME Grade 91) steel which is a material widely adopted for Generation IV nuclear energy system has been investigated and analyzed. Service exposed Gr.91 steel materials sampled from a piping system of an ultra-supercritical (USC) plant in Korea with accumulated operation time of 73,716 hours were used for material testing. The test results of the service exposed material specimens were compared with those of the virgin Gr.91 steel specimens. Those test data were compared with the material properties of ASME code and RCC-MRx code. Conservatisms of the material properties in the design codes have been quantified based on the comparisons of those from virgin and service exposed material specimens.

A Study on Formative Characteristics of Hair Art Using the Copper Wire (동선을 이용한 헤어아트 조형성 연구)

  • Ann, Mun-Kyung;Kim, Soung-Nam
    • Journal of the Korean Society of Fashion and Beauty
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    • v.4 no.4 s.10
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    • pp.63-74
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    • 2006
  • The purpose of the study was to investigate unique field of formative characteristics using copper wire, the present thesis aims at developing concept of hair art as a creative way, and recognizing the formative characteristics of copper wire as analyze and arrange the concept of hair art, formative, a way of practical application, material aspect, through literature, academic journals, photo data, and researched about prior piece, for example, architecture and costume with hair art, and then pieces of hair art were made. Influenced by the theory, applied the social phenomenon and the formative principles, produced the seven pieces which includes flying, composure, yahoo, harmony, balance, way, spring etc. The results of this research are outlined below. Firstly, It showed that the copper wire can express the mysterious and beautiful formative world, and it could know the possibility of design. Secondly, formative activity using copper wire can differ according to approach and interpretation, and it can be a works with aesthetic value. Thirdly, hair could be express the art of the three-dimensional forms which constitute the mixture of line, surface and space. Fourthly, the handicraft including beading, pleat, piping, rolling that used for works are proper to express the unique formative and the rich colors, and it can also express the transparency. So it showed that copper wire is a proper materials. So, hair art has enlarged the fields with development of technique, and changed to recognition of the hair art, and opened up a new field. Hair art will be positive fields to maximize the possibility, and not only the beauty artist but also the public will be communicate each other.

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