• The Transactions of the Korean Institute of Electrical Engineers P
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• v.59 no.1
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• pp.40-46
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• 2010

DC link electrolytic capacitors are widely used in various PWM power converter system, such as adjustable speed driver(ASD) or DC/DC converter. Electrolytic capacitors, which is the most of the time affected by aging effect, plays a very important role for the power electronics system quality and reliability. This objective of this paper is to propose a improvement method to detect the rise of equivalent series resistor(ESR) in order to realize the online failure prediction of electrolytic capacitor for DC link of PWM power converter. The ESR detection scheme is based on the determination of the electrolytic capacitor AC losses calculated from voltage/current measurement using AC coupling. Therefore, the preposed online failure prediction method has the merits of easy ESR computation and circuit simplicity compare with BPF method. Simulation results show the veridity of the proposed on-line ESR estimation method.

• The Transactions of the Korean Institute of Power Electronics
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• v.22 no.4
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• pp.277-284
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• 2017

For passive power factor correction, the valley fill circuit approach is attractive for low power applications because of low cost, high efficiency, and simple circuit design. However, to vouch for the product quality, two dc-link capacitors in the valley fill circuit should be selected to withstand the peak rectified ac input voltage. The common mode (CM) and differential mode (DM) choke should be used to suppress the electromagnetic interference (EMI) noise, thereby resulting in large size volume product. This paper presents the practical design and implementation of a valley fill flyback converter with reduced dc link capacitors and EMI magnetic volumes. By using the proposed over voltage protection circuit, dc-link capacitors in the valley fill circuit can be selected to withstand half the peak rectified ac input voltage, and the proposed CM/DM choke can be successfully adopted. The proposed circuit effectiveness is shown by simulation and experimentally verified by a 78W prototype.

• The Transactions of the Korean Institute of Power Electronics
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• v.22 no.4
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• pp.369-372
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• 2017

This paper presents a control scheme for three-level NPC inverters using small DC-link capacitors. To reduce the inverter system volume, the film capacitor with small capacitance is a promising candidate for the DC-link. When small capacitors are applied in a three level inverter, however, the AC ripple component increases in the DC-link NPV (neutral point voltage). In addition, the three-phase input grid currents are distorted when the DC-link capacitors are fed by diode rectifier. In this paper, the additional circuit is applied to compensate for small capacitor systems defect, and the offset voltage injection method is presented for the stabilization in NPV. These two proposed processes evidently ensure the quality improvement of the input grid currents and output load currents. The feasibility of the proposed method is verified by experimental results.

• Journal of Power Electronics
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• v.15 no.2
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• pp.411-418
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• 2015

In this paper, a new method for the online estimation of equivalent series resistances (ESR) of the DC-link capacitors in induction machine (IM) drive systems with a front-end diode rectifier is proposed, where the ESR estimation is conducted during the regenerative operating mode of the induction machine. In the first place, a regulated AC current component is injected into the q-axis current component of the induction machine, which induces the current and voltage ripple components in the DC-link. By processing these AC signals through digital filters, the ESR can be estimated by a recursive least squares (RLS) algorithm. To acquire the AC voltage across the ESR, the DC-link voltage needs to be measured at a double sampling frequency. In addition, the ESR current is simply reconstructed from the stator currents and switching states of the inverter. Experimental results have shown that the estimation error of the ESR is about 1.2%, which is quite acceptable for condition monitoring of the capacitor.

• The Transactions of the Korean Institute of Electrical Engineers P
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• v.60 no.2
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• pp.94-98
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• 2011

Electrolytic power capacitors today form essential components for virtually any power electronic system such as DC/DC converter or UPS. Frequently, electrolytic capacitors for DC link voltage smoothing are the key components which determine the life cycle of the whole unit and often are responsible for converter breakdown failures. In this paper, ethernet-based remote diagnosis system for DC voltage smoothing capacitor using DSP control board is developed. To estimate the status of the capacitor, the equivalent series resistor(ESR) of the component has to be determined. The ESR detection scheme is based on the determination of the capacitor ripple power losses calculated from DC link voltage/current measurement. Experimental results show the veridity and reliability of the proposed ethernet-based remote on-line capacitor diagnosis system.

• The Transactions of the Korean Institute of Electrical Engineers P
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• v.61 no.1
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• pp.41-46
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• 2012

Electrolytic power capacitors have been widely used in power conversion system such as inverter or UPS because of characteristics of large capacitance, high-voltage and low-cost. The electrolytic capacitor, which is most of the time affected by the aging effect, plays a very important role for the power-electronics system quality and reliability. Therefore it is important to diagnosis monitoring the condition of an electrolytic capacitor in real-time to predict the failure. In this paper, the on-line remote diagnosis monitoring system for UPS DC link electrolytic capacitors using low-cost single-chip zigbee communication modules is developed. To estimate the health status of the capacitor, the equivalent series resistor(ESR) of the component has to be determined. The capacitor ESR is estimated by using RMS computation using BPF modeling of DC link ripple voltage/current. Zigbee-based hardware experimental results show that the proposed remote capacitor diagnosis monitoring system can be applied to UPS successfully.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.50 no.7
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• pp.338-346
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• 2001

In this paper, dc link currents for the three-phase diode rectifiers and PWM inverters are analyzed and an algorithm of estimating the life of dc link electrolytic capacitors using the analyzed ripple current is presented. Since the capacitor life is dependent on the operating temperature, the power dissipation in capacitors should be calculated. For this, the ESR(equivalent series resistance) model of the capacitor is derived and ripple currents through the capacitor are analyzed. Relating the power dissipation and the heat transfer equation, the internal operating temperature is calculated. Then, the capacitor life can be predicted by using Arrhenius's equation. An example for applications is given for the practical system.

• Proceedings of the KIPE Conference
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• 2018.07a
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• pp.186-188
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• 2018

In this paper, a single-phase multifunctional onboard battery charger with small DC-link capacitors is proposed, where the low-voltage battery charger is utilized as an active power filter to mitigate the inherent second-order ripple power when the high-voltage (HV) battery is charged from the grid. In this scheme, the large DC-link electrolytic capacitors of the HV battery charger can be eliminated without additional switches, leading to the reduction of cost and volume of the onboard battery charger. The validity of the proposed topology has been verified by the simulation results.

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.634_635
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• 2009

Large aluminium electrolytic capacitors are widely used in inverter systems for smoothing dc-link voltage. If capacitors in dc-link are deteriorated by ageing, dc-link voltage is fluctuated by lessened capacitance and their bodies are heated by raised ESR(equivalent serial resistance) and finally system faults can be occurred. In this paper, on-load ageing test method of electrolytic capacitor in inverter system is proposed and test results are shown.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.27 no.4
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• pp.8-15
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• 2013

This paper proposes a DC-link voltage variation compensation method for a 3-level single phase converter for high-speed trains. Since 3-level NPC(Neutral Point Clamped) type converters have the split DC-link causing the inherent problem of voltage fluctuations in the upper and lower capacitors, reducing the voltage difference between the top and bottom capacitors is required. In this paper, compensation time proportional to the voltage difference is added to PWM switching time to solve the voltage variation. The compensation time is obtained by a PI controller. Simulation results demonstrate the validity of the proposed method.