• Title/Summary/Keyword: Cutting-off

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The Growth and Nutrient Removal Efficiency of Hydrophytes at an Artificial Vegetation Island, Lake Paldang (팔당호 인공 수초재배섬에서 수생식물의 생장 및 영양염류 제거 효율)

  • Choi, Myeong-Jae;Byeon, Myeong-Seop;Park, Hae-Kyung;Jeon, Nam-Hui;Yoon, Suk-Hwan;Kong, Dong-Soo
    • Journal of Korean Society on Water Environment
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    • v.23 no.3
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    • pp.348-355
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    • 2007
  • We investigated temporal changes of composition, habitat area, growth rate and elements content of hydrophytes at the artificial vegetation island (AVI) in Kyungan Stream within Lake Paldang. We also assessed nutrient removal rate through cutting off the emergent part of hydrophytes. The kinds of hydrophytes have increased from four species (P. australis, P. japonica, T. angustifolia and the Z. latifolia) at initial stage of installation to more than 29 species for 6-year operation. P. japonica was most dominant species at the AVI in 2006. The habitat area of have increased about 2.5 times compared to the initial planting area, occupying 63% of AVI's vegetation area. The incoming species of S. fluviatilis and B. frondosa have adapted successively and expanded habitat area in the AVI. The relative growth rate of P. japonica and P. australis was highest in spring sprouting period. Their hights and weights have increased until summer, by the time they were cutting off the emergent part. They started regrowth immediately after cutting and continued to grow until September and withered away in November. The carbon contents of P. japonica and P. australis have increased during growth phase, on the contrary, the nitrogen and phosphorus contents have decreased. By cutting off and removing the emergent part (leaves and branches) of hydrophytes twice from AVI, $17.6gN/m^2/y$ of nitrogen and $1.3gP/m^2/y$ of phosphorus was removed from AVI in 2006.

Process Monitoring in Laser Beam Cutting by Photo Diode (레이저 절단에서 광소자를 이용한 가공공정 모니터링)

  • 김봉채;장욱진;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.354-359
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    • 1994
  • On-line process control equipment for CO $_{2}$ laser cutting is unavailable for industrial application. The major part of the industrial cutting machines are regulated off-line by highly educated engineers. The quality inspection of the sample is visual and referred to different quality scales. Due to lack of automation potential laser users hesitate to implement the cutting method. The first step toward an automation of the process is development of a process monitoring system and the research is concentrated on the area of on-line quality detection during CO $_{2}$ laser cutting. The method bases on the detection of the emitted light from the cut front by photo diode. the signal from photo diode has been undertaken from Fourier analysis and statistical analysis. As a result, it is possible to estimate striation pattern according to beam travel speed.

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Cutting Force Regulation in Turning Using Sliding Mode Control (슬라이딩 모드 제어기를 응용한 선삭공정 절삭력 제어)

  • 박영빈;김종원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.605-609
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    • 1996
  • Continuous sliding mode control is applied to turning process for cutting force regulation. The highest feedrate compatible with the allowable cutting force is applied in rough cutting process such that maximum productivity is ensured and tool breakage is avoided. The programmed feedrate is overridden after the control algorithm is carried out. However, most CNC lathe manufacturers offer limited number of data bits far feedrate override, thus resulting in nonlinear behavior of the machine tools. Such nonlinearity brings “quantized” effect, and the optimal faedrate is rounded off before being fed into the CNC system. To compensate for this problem, continuous sliding mode control is applied. Conventional switching control law at a sliding surface is replaced by a smooth control interpolation in a selected boundary layer to avoid the excitation of high-frequency dynamics. Simulation results are presented in comparison with those obtained by applying adaptive control.

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Assessment and Optimization of Cutting Parameters while Turning AISI 52100 Steel

  • Sharma, Vishal S.;Dhiman, Suresh;Sehgal, Rakesh;Sharma, Surinder Kumar
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.2
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    • pp.54-62
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    • 2008
  • This investigation deals with machining AISI 52100 steel using a carbide-coated tool. The machining cutting force and tool tip temperature are measured online while turning using different cutting parameters. The surface roughness is also measured, but off-line after each cut. The obtained data are analyzed and the influence of the cutting parameters on the machining variables is determined in the form of plots. Regression models obtained from the results are tested using additional experimental data.

Prediction Model of Aerosol Generation for Cutting Fluid in Turning (선삭에서 절삭유 입자 발생 예측모델)

  • 박성호;오명석;고태조;김희술
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.69-76
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    • 2004
  • This paper presents a prediction model for the aerosol generation of cutting fluid in turning process. Experimental studies have been carried out in order to identify the characteristics of aerosol generation in non-cutting and cutting cases. The indices of aerosol generation was mass concentration comparable to number generation, which is generally used fur environment criterion. Based on the experimental data, empirical model for predicting aerosol mass concentration of cutting fluid could be obtained by a statistical analysis. This relation shows good agreement with experimental data.

3D Cutting Machine of EPS Foam for Manufacturing Free-Formed Concrete Mold (비정형 콘크리트 거푸집 제작을 위한 EPS Foam의 3D 가공기계)

  • Seo, Junghwan;Hong, Daehie
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.1
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    • pp.35-39
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    • 2017
  • We used a construction method using a CNC milling machine, where free-formed molds were made by cutting EPS (Expanded PolyStyrene) foam with the CNC machine, to build free-formed buildings. CNC milling is off-the-shelf technology that can easily cut EPS foam; however its production cost is too high and the time to manufacture an EPS mold is too long. This paper proposes a novel cutting machine with a fast and cost effective mechanism to manufacture EPS concrete molds. Our machine comprises a cutter and Cartesian coordinate type moving mechanism, where the cutter cuts EPS foam using a hotwire in the shape of '$\sqcap$' and is capable of adjusting its cutting angle in real-time while keeping its cutting width. We proved through cutting experiments on the CNC machine that cutting time was greatly shortened compared to the conventional method and that the resulting concrete mold satisfied manufacturing precision.

Process Monitoring in Laser Beam Cutting by Photo Diode (레이저 절단에서 광소자를 이용한 가공공정 모니터링)

  • Chang, Ook-Jin;Kim, Bong-chae;Kim, Jae-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.12
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    • pp.30-37
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    • 1996
  • On-line process control equipment for CO$_{2}$ laser cutting is not available for industrial applications. The major part of the industrial laser cutting machines are adjusted off-line by highly educated engineers. The quality inspection of the sample is visual and referred to different quality scales. Due to the lack of automation the potential laser users hesitate to implement the cutting method. The first step toward an automation of the process is the development of a process monitoring system and the research is cincentrated on the area of on-line quality monitoring during CO$_{2}$ laser cutting. The method is based on the detection of the emitted light from the cutting front by photo diode. The developed monitoring system consists of the OP Amplifier, A/D convertor, power supply and PC. The signal from the photo diode has been undertaken from Fourier analysis and statistical analysis with real time. The photograph of striation pattern was taken by metallurgical microscope. As a result, it is possible to predict the striation pattern according to the beam traveling speed.

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Influence of Working Variables in Simplified Gear Shaving Process (단순 기어형상의 셰이빙가공에 있어서 작업 변수의 영향)

  • Lee, K.S.;Jung, J.Y.;Kim, J.H.
    • Transactions of Materials Processing
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    • v.19 no.5
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    • pp.290-295
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    • 2010
  • Shaving technology is one of the significant metal forming technologies which can make the smooth and fine sheared surface of products after shearing process. The sheared surface on the side wall of the cutting edge is very important because it functions as a basic surface for measuring the dimensions of product. Effective sheared surface after shaving can be influenced by several working variables such as shaving allowance, shaving clearance, type of material and profile of cutting edge. The influence of these variables on shaving characteristics was investigated in this study. A cut-off die to make the simplified gear-shaped products was manufactured. Three kinds of sheet metals (AL5052, SPCC and SAPH440) of 3mm thickness were firstly sheared and then shaved for four shaving allowances and three sharing clearances. It was shown through experiments that the optimum working condition to give the maximum effective sheared surface in shaving was found ; Shaving allowance is 0.2mm and Shaving clearance is 0.01mm.

A Study on the Waviness Compensation System of Ultraprecision Machining (초정밀가공의 파상도 보정시스템에 관한 연구)

  • Kim, Jeoung-Du
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.132-140
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    • 1998
  • Recently, precision machining technology has been developed continuously in order to make high productivity and quality assurance of the precision parts of several industrial fields. Waviness may occur on the surface of the machined parts due to the table motion error and the dynamic cutting mechanism between the tool and the workpiece. The waviness may fall off the form accuracy of the precision machine parts. In the research, a micro cutting device with piezoelectric actuator has been developed to control precise depth of cut and compensate the waviness on the surface of the workpiece. Experiments have been carried out in the precision lathe. The characteristics of the surface profile and cause of the waviness profile have been analyzed and waviness profiles of some cause have been compared with those of experiments.

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Experimental Study of Influence of Nozzle Design on Removal of Melted Materials in Laser Cutting Process (레이저 절단가공에서 노즐설계가 용융물질 제거에 미치는 영향에 관한 실험적 연구)

  • Son, Sang-Hyuk;Lee, Seok-Joon;Lee, Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.33-38
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    • 2012
  • An experimental study was carried out to observe the characteristics of impingement of assist gas from a rectangular supersonic nozzle on kerf surface in laser machining. A micro-scale supersonic (Mach number 2.0) rectangular nozzle system was designed and fabricated for the purposes, and hot tests of the performance of the nozzle system was proceeded in the ITI corporation laboratory. For various related parameters such as laser powers, nozzle pressures and cutting speeds, the quality of the frontal view of cut edge surfaces was observed by a microscope. In the study, it was shown that the application of the present micro-rectangular supersonic nozzle in an off-axis configuration made it possible to cut a mild steel, by combinations of relatively low laser - powers, large standoff distances, and assist gas with no oxygen, which was not achieved by conventional laser cutting processes.