• Journal of Computational Design and Engineering
• /
• 제2권4호
• /
• pp.233-247
• /
• 2015

In this paper, the cutting force calculation of ball-end mill processing was modeled mathematically. All derivations of cutting forces were directly based on the tangential, radial, and axial cutting force components. In the developed mathematical model of cutting forces, the relationship of average cutting force and the feed per flute was characterized as a linear function. The cutting force coefficient model was formulated by a function of average cutting force and other parameters such as cutter geometry, cutting conditions, and so on. An experimental method was proposed based on the stable milling condition to estimate the cutting force coefficients for ball-end mill. This method could be applied for each pair of tool and workpiece. The developed cutting force model has been successfully verified experimentally with very promising results.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1992년도 추계학술대회 논문집
• /
• pp.198-203
• /
• 1992

There are two important variables in machining process control, which are feed and cutting speed. It is possible to improve the machining accuracy and the productivity by maintaining the optimal feed and cutting speed. IN this work, a controller is designed to achieve on-line cutting force control based on the modeling of cutting process dynamics established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and the second is spindle speed control under the constant feed. Finally, both are proved to work properly through simulation and experimentation.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2009년도 춘계학술대회 논문집
• /
• pp.97-98
• /
• 2009

• 한국공작기계학회논문집
• /
• 제10권1호
• /
• pp.59-64
• /
• 2001

This paper is on a new cutting force model which includes the force caused by unbalance. The cutting under the different additional masses are measured with the spindle speed changed. The model is justified through correlation between simulation and experimental result.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2005년도 추계학술대회 논문집
• /
• pp.456-463
• /
• 2005

This paper describes a design process of end-milling cutters: solid model of the designed cutter is constructed along with computation of cutter geometry, and the wheel geometry as well as wheel positioning data fur fabricating end-mills with required cutter geometry is calculated. In the process, the main idea is to use the cutting simulation method by which the machined shape of an end-milling cutter is obtained via Boolean operation between a given grinding wheel and a cylindrical workpiece (raw stock). Major design parameters of a cutter such as rake angle, inner radius can be verified by interrogating the section profile of its solid model. We studied relations between various dimensional parameters and proposed an iterative approach to obtain the required geometry of a grinding wheel and the CL data fer machining an end-milling cutter satisfying the design parameters. This research has been implemented on a commercial CAD system by use of the API function programming, and is currently used by a tool maker in Korea. It can eliminate producing a physical prototype during the design stage, and it can be used fur virtual cutting test and analysis as well.

• 대한기계학회논문집A
• /
• 제27권10호
• /
• pp.1754-1761
• /
• 2003

The atomic force microscopy (AFM) based lithographic technique has been used directly to machine material surface and fabricate nano components in MEMS (micro electro mechanical system). In this paper, three-dimensional molecular dynamics (MD) simulations have been conducted to evaluate the characteristic of deformation process at atomistic scale for nano-lithography process. Effects of specific combinations of crystal orientations and cutting directions on the nature of atomistic deformation were investigated. The interatomic force between diamond tool and workpiece of copper material was assumed to be derived from the Morse potential function. The variation of tool geometry and cutting depth was also evaluated and the effect on machinability was investigated. The result of the simulation shows that crystal plane and cutting direction significantly influenced the variation of the cutting forces and the nature of deformation ahead of the tool as well as the surface deformation of the machined surface.

• 한국방재학회 논문집
• /
• 제8권2호
• /
• pp.1-5
• /
• 2008

본 연구는 상온에서 산소절단기로 철근의 절단시 절단부위로 부터의 고온수열범위와 수열온도를 측정하고 시뮬레이션 결과와 비교함으로써 현장에서 산소절단기를 사용한 철근절단의 가능성을 파악하는 것을 목적으로 하며 그 결과는 다음과 같다. 1. 산소절단기로 철근을 절단하는 경우 절단 부위로부터 1 cm 떨어진 위치의 수열온도는 $700^{\circ}C{\sim}1000^{\circ}C$의 범위에 있으나, 절단부위로부터 2cm떨어진 위치의 수열온도는 200$^{\circ}C$를 넘지 않는 것으로 나타났다. 2 각 직경, 종류별로 철근의 수열온도 분포를 시뮬레이션한 결과 산소 절단시험와 유사한 절단 거리에 따른 온도 분포를 보임으로서 철근 절단 거리에서 2cm 정도의 여유를 갖고 절단할 경우에는 고온 수열에 따른 취성변화가 발생되지 않는다.

• 한국정밀공학회지
• /
• 제20권10호
• /
• pp.31-40
• /
• 2003

In this paper, optimal cutting condition to minimize the form error in side wall machining with a flat end mill is studied. Cutting forces and tool deflection are calculated considering surface shape generated by the previous cutting such as roughing. Using the form error prediction method from tool deflection, optimal cutting condition considering form accuracy is investigated. Also, the effects of tool teeth number, tool geometry and cutting conditions on form error are analyzed. The characteristics and the difference of generated surface shape in up and down milling are discussed and over-cut free condition in up milling is presented. Form error reduction method through successive up and down milling is also suggested. The effectiveness and usefulness of the presented method are verified from a series of cutting experiments under various cutting conditions. It is confirmed that form error prediction from tool deflection in side wall machining can be used in optimal cutting condition selection and real time surface error simulation for CAD/CAM systems. This study also contributes to cutting process optimization for the improvement of form accuracy especially in precision die and mold manufacturing.

• 한국정밀공학회지
• /
• 제16권3호통권96호
• /
• pp.72-77
• /
• 1999

This paper presents 2-dimensional vibration cutting increases dynamic stiffness of tool support and improves the quality of machined surface in micro-machining. 2-dimensional vibration cutting is generated by two piezo actuators arranged orthogonally. A sine-type voltage is input to one actuator and a phase-shifted sine-type voltage is input the other. Then the vibration device actuates the tool in a 2-D elliptical motion with pulsed cutting force. It is a characteristic of 2-D vibration cutting that some negative thrust force occurs as the direction of friction on a tool rake surface is reversed. It helps not only chip flow smoothly and continuously but also cutting force be reduced. The quality of machined surface by 2-D vibration cutting depends on such parameters as vibration amplitude, frequency, cutting speed, depth of cut, etc. Compared to conventional cutting through tool path simulation and experiments under several conditions, the 2-D vibration cutting is verified to bring forth a great decrease of cutting forces, much better surface roughness and moreover much less burr.

• 디지털융복합연구
• /
• 제13권4호
• /
• pp.303-310
• /
• 2015

최근 게임 기술은 모의 수술 시뮬레이션이나 사이버 모델하우스 구축 등의 여러 응용 분야에까지 적용되어지고 있다. 이러한 응용 분야에서 꼭 필요하고 중요한 기술 중 하나는 3D 모델을 실시간으로 절단하는 것이다. 실시간 모의 절단 기술은 자동차나 건축물의 실시간 해체 시뮬레이션 구축에 꼭 필요하며, 다양한 융복합 산업 분야에서 응용이 가능하다. 기존의 BSP-Tree를 이용한 절단 기법에서는 무한 평면을 기준으로 3D 모델을 두 부분으로 절단시키기 때문에 일반적인 절단 작업에 유용하게 사용하기 어렵다. 본 논문에서는 이러한 문제점을 해결하기 위해 유한한 영역 내에서 3D 모델을 절단하는 기법을 제안하였다. 구체적으로 절단 경로면을 유한하게 정의할 수 있도록 하였으며, 절단 범위 이내에서만 3D 모델을 분열시키도록 하여, 다양한 산업 분야에서 유용하게 사용할 수 있도록 하였다. 본 연구에서 제안한 부분 절단 기법의 유용성을 보이기 위해 원자로 3D 모델의 해체 작업 과정을 모의 시뮬레이션 하는 과정에 적용해 보았다.