• Title/Summary/Keyword: Cutting machine

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Development of a Helical Type Drum with an Oblique Cutting Condition for the Sawdust Machine (톱밥 제조기용 3차원 절삭 헬리컬형 드럼의 개발)

  • Oh, Sang-Yeob;Bae, Yong-Hwan;Ha, Min-Su
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.419-424
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    • 2004
  • In order to increase the efficiency of the sawdust machine, the helical type drums with an oblique cutting condition (3D) were developed. The preexisting drums have an orthogonal cutting condition (2D) considering of a saw cutter and a wood cutting pattern. Unfortunately, the disadvantages of this type drum are the big cutting resistance, the high cost of a cutting power and the extreme occurrence of a vibration. To improve this shortcoming, the helical type drum with an oblique cutting condition was developed. Therefore, this type drum decreased the vibration and the cutting resistance of the sawdust machine, and also improved the productivity of 30% or more and the porosity of the sawdust.

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A Study on the Optimal Cutting Condition of High Speed Feeding Type Laser Cutting Machine by Taguchi Method (다구찌 방법을 이용한 고속 이송방식 레이저 절단기의 최적 절단 조건에 관한 연구)

  • 임상헌;박동근;이춘만
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.77-83
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    • 2004
  • Cutting by a high speed laser cutting machine is one of most effective technologies to improve productivity. This paper has studied to obtain the cutting characteristics and optimal cutting conditions in a high speed feeding type laser cutting machine by Tacuchi method in design of experiments. A Lf(34) orthogonal array is adopted to study the effect of adjustment parameter. The adjustment parameters consist of cutting speed, laser power, laser output duty and assistant gas pressure. And the quality feature is selected as surface roughness of sheet metal. Variance analysis is performed in order to evaluate the effect of adjustment parameters on the quality feature of laser cutting process.

A Study on the Cutting Surface Characteristics in CNC Gas Cutting of Plate Steel (강판의 CNC 가스 절단시 절단면특성에 관한 연구)

  • 김성일
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.24-31
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    • 2003
  • In the gas cutting of plate steel, the quality of the cut surfaces and sections is strongly dependent on the cutting conditions such as cutting speed, kerf width, plate thickness, material, distance between tip and specimen, and cutting oxygen pressure etc. The cutting tests of plate steel were carried out using CNC gas cutting machine. This paper deals with cut surface and section characteristics of plate steel in CNC gas cutting. Both top and bottom widths of kerf, the surface roughness(Ra, Rmax) of cutting surfaces are measured under various cutting conditions such as cutting speed, material, distance between tip and specimen, and cutting thickness. The photographs of cut surface and cut section are also analyzed under various cutting conditions.

A Study on the Cutting Phenomena in CNC Gas Cutting Under Various Cutting Conditions (고장력 강판의 CNC 가스 절단시 절단조건 변화에 따른 절단현상에 관한 연구)

  • 김성일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.186-191
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    • 2002
  • In the CNC gas cutting of steel plate, the cutting quality are strongly dependent on the various cutting conditions. The cutting tests of high tensile steel plate(AH36) were carried out using CNC gas cutting machine at various cutting conditions such as cutting speed, steel plate thickness, distance between tip and specimen etc. The kerf width and the surface roughness of cutting surfaces are examined. The photographs of cutting surface and cutting section are also analyzed.

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A Study on the Cutting Surfaces in CNC Plasma Cutting of high tensile steel plate (고장력 강판의 CNC Plasma 절단시 절단면에 관한 연구)

  • 김인철;김성일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.149-154
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    • 2003
  • The cutting tests of high tensile steel plate(AH36) were carried out using CNC plasma arc cutting machine. Both top and bottom width of kerf and the surface roughness(Ra, Rmax) of cut surface are measured under various cutting conditions such as cutting speed, steel plate thickness, etc. In the CNC plasma arc cutting, the surface roughness decreases as cutting speed increases. The hardness is high up to 4mm depth from the cutting surface. In the cutting speed 1300~2100mm/min, the ratio of proper kerf width(Wt/Wb) is around 2.6. Through the series the series of experiments, the satisfactory cutting conditions of high tensile steel plate were found.

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A Study on the Cutting Characteristics in $CO_2$ Laser Cutting of SAPH400 (SAPH400의 $CO_2$ 레이저 절단시 절단특성에 관한 연구)

  • Park J.N.;ChoM G.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1016-1019
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    • 2005
  • In the cutting of plate steel, the quality of the cut surfaces is strongly dependent on the cutting condition such as cutting speed, plate thickness, power, kerf width and gas pressure etc. The cutting tests of Steel Automobile Press Hot were carried out using $CO_2$ Laser cutting machine. The kerf width and surface roughness of a section are examined at various cutting conditions. This paper deals with cutting characteristics of Steel Automobile Press Hot(SAPH400) using $CO_2$ Laser Cutting Machine.

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A study on evaluation of roundness characteristics about precise machined parts (정밀가공 부품의 진원도 특성 평가에 관한 연구)

  • Oh SangLok;Lee Gab-jo;Kim Jong-Kwan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.209-215
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    • 2005
  • The dimensions and forms of precise machined parts are different to kinds of machine. It will be variant according to machine wear, tool form, cutting method and cutting condition at the same machine. At that time, the most important things are controlled and measured by appropriate measuring instruments. This paper aims to contribute to improving measurement accuracy through evaluation and consideration about various roundness in the machining company.

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Development of an Automatic Pipe-cutting Machine by Axiomatic Approach (공리적 접근을 통한 자동 가스절단기의 개발)

  • Sin, Chang-Ho;Jeong, Jin-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1866-1873
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    • 2002
  • The pipe-cutting machine developed in this study is a portable device used to cut a steel pipe. The machine, which is attached to the steel pipe by magnetic force, is moving around the pip e using four wheels. It also works for straight cutting of a steel plate. For the higher precision and labor time reduction, the automation of a pipe-cutting process is needed. However, it is not easily achieved because of vibrations and the loss of track. It is also found that the problems of the automation arise from the coupling of the functional requirements for the pipe-cutting machine. So, it is very difficult io solve the problems by a conventional design method. To overcome the difficulties the new design process for the pipe-cutting machine is established by axiomatic approach in this paper. Based on the Independence Axiom design process, a new product is designed and manufactured. Finally, it is verified by experiments that the performance of the automatic pipe-cutting machine is improved

A study on the cutting characteristics of non-ferrous metals using diam odd turning machine (초정밀가공기를 이용한 비철금속의 절삭특성에 관한 연구)

  • 고준빈;김건희;원종호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.124-129
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    • 2001
  • The experimental study was the cutting characteristics of non-ferrous metals. The experimental apparatus was used the turning machine and diamond tool. This aimed at lading the optimal cutting conditions by measuring surface farm and roughness. Used non-ferrous metals were aluminum, brass and oxygen-free copper. As well, according to changing cutting conditions such as feed rate by measuring cutting farce and surface roughness and according to cutting conditions the non-ferrous metals studied about cutting properties.

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Development of Automatic Chicken Cutting Machine

  • Woo, Duk Gam;Kim, Yeong Jin;Lim, Hack kyu;Kim, Tae Han
    • Journal of Biosystems Engineering
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    • v.43 no.4
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    • pp.386-393
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    • 2018
  • Purpose: Chicken cutting is done manually, which is inefficient, unhygienic, and carries a high accident risk during processing. This study develops and evaluates an automatic chicken cutting machine that suits small-scale workplaces. Methods: This study developed an automatic chicken cutting machine equipped with four traverse blades and two longitudinal blades. An experiment was conducted with various blade rotating speeds and tray feed rates to evaluate the machine's performance. The chicken loss rate and chicken piece weights were measured to calculate the coefficient of variation (CV), thereby determining processing uniformity. Results: The optimal cutting conditions with the smallest chicken loss rate were 0.05 m/s tray feed speed and 18.8 m/s and 16.4 m/s for the traverse and longitudinal blades, respectively. The processing ran at 55.3 chickens per hour and the chicken pieces were more uniform when using the device than for hand-work processed pieces. Conclusions: The loss rate increased in proportion to the cutting-blade rotation speed due to the high cutting rate in meat. The loss rate also increased as the tray feed speed slowed because the cutting blade pushed the chicken meat. The tray feed speed should be increased to improve the amount processed per hour.