• Title/Summary/Keyword: Cutting machine

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Machine tool identification under actual cutting process by DDS analysis (DDC방식에 의한 공작기계 절삭 특성 규명)

  • ;;Lee, Chong Won
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.5 no.4
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    • pp.303-311
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    • 1981
  • Machine tool dynamics is investigated under actual working conditions. Experimental evaluation of cutting dynamics in a lathe is made with cutting conditions and cutting positions varied. The thrust force and the toolpost and tailstock accelerations during turning process are modelled and analyzed by employing Dynamic Data System methodology. It is found that two acceleration signals are good enough to replace the thrust force, when used for machine tool identification under cutting process and for chatter detection.

Construction of 2-3 Dimensional Attractor System for Cutting Characteristics Evaluation of Metals (금속의 절삭성 평가를 위한 2-3차원 어트랙터 시스템의 구축)

  • Yun In Sik;Lee Jong Dae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.2
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    • pp.8-13
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    • 2005
  • This study proposes the construction of 2-3 dimensional attractor system for cutting characteristics evaluation of metals. Also this paper aims to find the optimal cutting conditions of diamond turning machine by measuring surface form and roughness to perform the cutting experiment of metals, which are aluminum, with diamond tool. As well, according to change cutting conditions such as feed rate, using diamond turning machine to perform cutting processing, by measuring cutting force and surface roughness and according to cutting conditions the aluminum about cutting properties. Trajectory changes in the attractor indicated a substantial difference in attractor characteristics. Constructed 2-3 dimensional attractor system in this study can be used for cutting characteristics evaluation of metals.

Construction of Chaos Simulator for Cutting Characteristics Evaluation of Non-Ferrous Metals (비철금속의 절삭성 평가를 위한 카오스 시뮬레이터의 구축)

  • 이종대;윤인식
    • Journal of the Korean Society of Safety
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    • v.18 no.3
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    • pp.22-28
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    • 2003
  • This study proposes the construction of chaos simulator for cutting characteristics evaluation of non-ferrous metals. Also this paper aims to find the optimal cutting conditions of diamond turning machine by measuring surface form and roughness to perform the cutting experiment of non-ferrous metals, which are aluminum, with diamond tool. As well, according to change cutting conditions such as fled rate, using diamond turning machine to perform cutting processing, by measuring cutting force and surface roughness and according to cutting conditions the aluminum about cutting properties. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics. Constructed chaos simulator in this study can be used for cutting characteristics evaluation of non-ferrous metals.

Characteristics Evaluation of Surface Roughness with Ultra Precision Machining (초정밀 절삭가공에서 표면거칠기 특성 평가)

  • 강순준;이갑조;김종관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.83-88
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    • 2003
  • In this study, experiments were conducted with an ultra-precision machine, developed In domestic, to find the characteristics and the most suitable cutting conditions of ultra-precision machining. To maximize the performance of the machine, the machine was installed in a room that is protected from vibration and is maintained constant temperature and constant humidity. Selected work pieces are an aluminum-alloyed material, which has excellent corrosion resistance and has low deformation. The used tool is synthetic poly crystal diamond which has excellent abrasion resistance and has low affinity. Four types of tool nose radius were used such as 0, 0.1, 0.2 and 0.4mm. Machining is performed with cutting speed of 500, 800 and 1000m/min., feed rate of 0.005, 0.008, 0.010mm/rev. and cutting depth of 0.0005, 0.0025 and 0.005mm respectively which can generally be used in the field as a cutting condition. As a method of evaluation surface roughness was measured for each cutting condition and reciprocal characteristics are computed for each tool nose radius, cutting speed, feed rate and cutting depth. As a result the most suitable cutting condition and characteristics of ultra-precision machining were identified which can usefully be applied in the industrial field.

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Characteristics Evaluation of Surface Roughness with Ultra Precision Machining (초정밀 절삭가공에서 표면 거칠기 특성 평가)

  • 강순준;김종관
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.1
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    • pp.9-15
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    • 2004
  • In this study, experiments were conducted with an ultra-precision machine, developed in domestic, to find the characteristics and the most suitable cutting conditions of ultra-precision machining. To maximize the performance of the machine, the machine was installed in a room that is protected from vibration and is maintained constant temperature and constant humidity. Selected work pieces are an aluminum-alloyed material, which has excellent corrosion resistance and has low deformation. The used tool is synthetic poly crystal diamond, which has excellent abrasion resistance and has low affinity. Four types of tool nose radius were used such as 0, 0.1, 0.2 and 0.4mm. Machining is performed with cutting speed of 500, 800 and 1000m/min., feed rate of 0.005, 0.008, 0.010mm/rev. and cutting depth of 0.0005, 0.0025 and 0.005mm respectively which can generally be used in the field as a cutting condition. As a method of evaluation, surface roughness was measured for each cutting condition, and reciprocal characteristics are computed for each tool nose radius, cutting speed, feed rate and cutting depth. As a result, the most suitable cutting condition and characteristics of ultra-precision machining were identified which can usefully be applied in the industrial field.

A Development of the Precision Machine with Vacuum Chuck and a Study on the Characteristics of Oxygen Free Couper (진공척 미세 가공기 개발 및 무산소동 절삭 특성 연구)

  • Kim, Geon-Hee;Kim, Youn-Joong;Kook, Myung-Ho;Lee, Sun-Kyu;Hong, Kweon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.2
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    • pp.28-33
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    • 2007
  • This paper describes development of low cost precision machine that has a vacuum chuck. This study mainly aims to find out a cutting condition for maintaining optimum surface condition and to examine cutting characteristics of the precision machine that is equipped by diamond bites. The cutting materials is oxygen free copper. Several experiments were carried out to find out the main factors that affect the surface roughness such as principal axis RPM(rotation per minute), feeding speed, and cutting depth. As a result, we obtain The optimum cutting condition of the developed precision machine.

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A Micro Turning Lathe Using Piezo Feed Driver (피에조 이송기구를 이용한 초소형 선반)

  • Ko Tae Jo;Jeong Jong Woon;Chung Byeong Mook;Kim Hee Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.151-158
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    • 2005
  • Micro-machine tool is essential in the micro/meso cutting for the sake of saving of space, resources, and energy. In this research, a micro-turning lathe was fabricated with piezoelectric feed drive mechanism, and motion of each axis was generated by stepwise mechanism with two piezo actuators. The resolution to drive the axis was $0.05{\mu}m$ and position accuracy less than $2{\mu}m$ was assured. From the positioning experiment, piezo feed mechanism is good enough for the micro machine tools. Many fuming experiments were carried out with diamond-cutting tools to evaluate cutting capability of a machine tool. Continuous flow type chip could be obtained even if the cutting speed was very low due to small diameter of workpiece. However, thorough investigation about machineability in micro/meso cutting is inevitable to assure high quality surface roughness in micro machine tool.

Surface Machining of Shaft by Descale Machine Design (디스케일 장비설계를 이용한 샤프트 표면가공)

  • Kim, Woo-King;Ko, Jin-Bin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.8-13
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    • 2010
  • The shaft surface machining is a popular machine for studying descale machine design and process in automobile industry. In this study, the descale design machine of cutting shaft surface was conducted for the detection of a tool failure in surface process. Induction harden surface is used as analyzing function to detect a sudden change in cutting process level. A preliminary stepped workpiece which had a hard condition was cut by the surface tool and a tool process obtained cutting force machine. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained.

Concept Development of Eco-friendly Pavement Cutting Machine through Overseas Technology Analysis (해외기술 분석을 통한 친환경 도로포장 절단기 개념 도출)

  • Kim, Kyoon-Tai;Jun, Young-Hum;Kim, Kyong-Hoon;Ok, Chi-Yeol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.242-243
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    • 2019
  • In recent years, road cutting work has been frequently performed for the repair of old road pavement and the development of underground space. However, the existing pavement cutting machine in Korea generates a lot of noise and dust. In this study, it was found out that the pavement cutting machine that cuts off noise and sucks cutting dust is used in overseas. Therefore, in this study, the concept of eco - friendly pavement cutter suitable for domestic situation is derived. The results will be used in prototype modeling and experimentation.

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Stability Analysis According to Material Alteration on Micro Stage for Micro Cutting Machine (재질 변화에 따른 초정밀가공기용 마이크로 스테이지의 안정성 해석)

  • 김재열;곽이구;김항우
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.52-57
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    • 2003
  • In this paper, stability of ultra precision cutting unit is analyzed and this unit is the kernel unit in ultra precision processing machine. According to alteration of shape and material about hinge, stability investigation is performed Through this stability investigation, trial and error is reduced in design and manufacture, at the same time, we are accumulated foundation data for unit control.