• Title/Summary/Keyword: Cutting automation

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The Effect of Various Cutting Conditions on the Surface Roughness of SM45C Materials (SM45재의 선삭조건이 펴면거칠기에 미치는 영향)

  • 안영호;박창언;정영재;손준식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.482-486
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    • 1995
  • Generally, a great deal of attention is given to the maintenance of consistent surface roughness. Therefore one of the major goals of research in this area has been the development of models which can predict the surface roughness obtainable on a machined metal part over the simultaneous variation of cutting condition. A comparison is also made between the theoretical and actual values of surface roughness to calculate the overall variance in the developed models, Mathematical models developed from the experimental data in the course of this work can be employed to control the cutting conditions in order to achieve the desired surface roughness and deep quality.

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Development of a Double-blades Road Cutter with Automatic Cutting and Load Sensing Control Technology (자동 절단과 부하 감응 제어 기술을 적용한 양날 도로절단기 개발)

  • Myoung Kook Seo;Myeong Cheol Kang;Jong Ho Park;Young Jin Kim
    • Journal of Drive and Control
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    • v.21 no.1
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    • pp.53-58
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    • 2024
  • With the recent development of intelligence and automation technologies for construction machinery, the demand for safety and efficiency of road-cutting operations has continued to increase. In response to this, a double-blade road cutter has been developed that can automatically cut roads. However, a double-blade road cutter has a load difference between the two blades due to the ground and wear conditions of the cutting blades. The difference in load between the two blades distorts the direction of travel of the cutter. In this study, a vision sensor-based driving guide technology was developed to correct the driving path of road cutters. In addition, we developed a load-sensing technology that detects blade loads in real-time and controls driving speed in the event of overload.

A Study of Improvement the Productivity of the Industrial System using Electronics and Computer Technology (전자장비와 컴퓨터기술을 이용한 산업시스템의 생산성 개선에 관한 연구)

  • Lee, Keun-Ho;Ryu, Gab-Sang
    • Journal of Digital Convergence
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    • v.12 no.1
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    • pp.593-598
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    • 2014
  • To solve the labor shortage of skilled workers, the ship building industry needs the automation and mechanization. Especially, compared with other process, handrail manufacturing process of ship building falls behind the automation. In this paper, we designed and implemented a flat-iron automation system using computer convergence technology that can be used in the production of handrails in shipbuilding. The system's machine part was designed by considering the efficiency, productivity, and stability of the cutting process, and checked the stability of the structure using CATIA and ANSYS. The system's control part was used the PCNC controller to provide openness and scalability. And the part was made for system control and monitoring the system through screen manipulation with touch-screen form. A flat-iron automatic system was developed by converging the mechanics, electronics and computer technology and it will contribute to improve the productivity of the industrial system.

Development of Remote Control System based on CNC Cutting Machine for Gradual Construction of Smart Factory Environment (점진적 스마트 팩토리 환경 구축을 위한 CNC 절단 장비 기반 원격 제어 시스템 개발)

  • Jung, Jinhwa;An, Donghyeok
    • KIPS Transactions on Computer and Communication Systems
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    • v.8 no.12
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    • pp.297-304
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    • 2019
  • The technological advances such as communication, sensor, and artificial intelligence lead smart factory construction. Smart factory aims at efficient process control by utilizing data from the existing automation process and intelligence technology such as machine learning. As a result of constructing smart factory, productivity increases, but costs increase. Therefore, small companies try to make a step-by-step transition from existing process to smart factory. In this paper, we have proposed a remote control system that support data collection, monitoring, and control for manufacturing equipment to support the construction of CNC cutting machine based small-scale smart factory. We have proposed the structure and design of the proposed system and efficient sensing data transmission scheme. To check the feasibility, the system was implemented for CNC cutting machine and functionality verification was performed. For performance evaluation, the web page access time was measured. The results means that the implemented system is available level.

Experimental Study for the Improvement of an Automated PHC Pile Head Cutter (PHC 파일 두부정리 자동화 장비 개선에 관한 실험적 연구)

  • Lee Jeong-Ho;Kim Myoung-Ho;Kim Young-Suk;Cho Moon-Young
    • Korean Journal of Construction Engineering and Management
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    • v.6 no.4 s.26
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    • pp.142-151
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    • 2005
  • Several advanced countries have been continually developed PHC pile cutting automation machines for improving productivity, safety and quality of the conventional PHC pile cutting work. However, the target work of the previously developed PHC pile cutting automation machines is only crushing the head of PHC pile. Dangerous grinding work is still performed by workers with seven inch hand grinder. In domestic construction industry, the PHC pile cutting work is usually performed by a crusher and three to four skilled workers. Recent analysis results of the PHC pile cutting work reveal that it frequently makes a lot of cracks which significantly reduce the strength of the pile and is labor-intensive work. The primary objective of this study is to propose the end-effector which can effectively break PHC pile without any longitudinal cracks and to develop an automated pile cutting machine having unified grinder and crusher parts through a wide variety of laboratory and field tests. It is anticipated that the development of the automated pile cutting machine would be able to bring improvements in safety, productivity, quality as well as cost saving.

Automatic Pipeline Welding System with Self-Diagnostic Function and Laser Vision Sensor

  • Kim, Yong-Baek;Moon, Hyeong-Soon;Kim, Jong-Cheol;Kim, Jong-Jun;Choo, Jeong-Bog
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1137-1140
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    • 2005
  • Automatic welding has been used frequently on pipeline projects. The productivity and reliability are most essential features of the automatic welding system. The mechanized GMAW process is the most widely used welding process and the carriage and band system is most effective welding system for pipeline laying. This application-oriented paper introduces new automatic welding equipment for pipeline construction. It is based on cutting-edge design and practical welding physics to minimize downtime. This paper also describes the control system which was designed and implemented for new automatic welding equipment. The system has the self diagnostic function which facilitates maintenance and repairs, and also has the network function via which the welding task data can be transmitted and the welding process data can be monitored. The laser vision sensor was designed for narrow welding groove in order to implement higher accuracy of seam tracking and fully automatic operation.

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A Technical Analysis of Real Time Location System for Automation in Construction (건설작업 자동화를 위한 실시간위치추적시스템 분석)

  • Kim, Kyoon-Tai
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.15-18
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    • 2009
  • Due to its high dependency of manpower, construction work has several difficulties in terms of quality control, imbalance of supply and demand of qualified manpower, safety management for them and improvement of production. Such problems related to the management can be at some degree solved by introducing an automation facility. Since the unique environment of a construction site in the past was not structured, it is very hard to introduce a facility to automate construction work from operation of the equipment to assignment of where to work. This is a preliminary research for automation of construction work. In this study, the trend of development of a cutting-edge technology, RTLS, was researched and analyzed in order to review the possibility of utilizing RTLS in construction work and present a control mechanism for construction equipment. Although the presented mechanism is at the concept stage, which still has lots of restrictions to be solved, the application of the RTLS will be very much feasible. That is, if linkage of the study between the RTLS and the automation of construction is built, it will be expected to contribute to many fields such as cost reduction through efficient and systemic management, the reduction of construction period and precise construction as well as raising the level of the automation of domestic construction work.

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Rapid Manufacturing of Trial Molds and Prototypes by High Speed Machining (고속가공을 이용한 시작금형 및 시작품의 쾌속제작)

  • Sin, Bo-Seong;Yang, Dong-Yeol;Choe, Du-Seon;Je, Tae-Jin;Lee, Eung-Suk;Hwang, Gyeong-Hyeon;Lee, Jong-Hyeon;J. H.
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.12
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    • pp.124-129
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    • 2001
  • Recently, life cycle and lead-time of products have been shortened with the demand of customers. Therefore, it is important to reduce time and cost at the step of manufacturing trial molds. High speed machining can be applied for this kind of purpose with a lot of practical advantages. In our research, several fundamental experiments are carried out to obtain machining parameters such as cutting force, machining time and surface characteristics for tool paths that are appropriate to high-speed machining. Moreover, a trial mold for an automatic transmission knob is fabricated with aluminum-7075 material. Using automatic set-up equipments, an ABS rapid prototype of a trial product of an AT knob is also manufactured with a filling process.

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The Automation of Brush Deburring Using IGES (IGES를 이용한 브러쉬 디버링의 자동화)

  • 윤희중;최종순;박동삼
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.114-120
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    • 2000
  • Burr is an unavoidable and undesirable by-product of most metal cutting or shearing operations. This burr must be removed to improve the fit of machined parts and safety of workers, to improve the effectiveness of finishing operations. Despite the full or partial automation of FMC or FMS, deburring operations to obtain workpiece with fine surface quality are difficult to be automated since the occurrence and condition of burr are not constant. This study focused on developing a software for deburring automation, which includes automatic recognition of parts, generation of deburring tool path and NC code, by analyzing the IGES format file which contains information of part geometry. The successful performance of developed software was demonstrated by computer simulation and deburring experiment using miniature end brush. And, this research can provide a basis for further advanced studies for automated deburring applications.

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Adaptive Control by the Fusion of Genetic Algorithms and Fuzzy Inference on Micro Hole Drilling (미세드릴가공에 있어서 유전알고리즘과 퍼지추론의 합성에 의한 적응제어)

  • Paik, In-Hwan;Chung, Woo-Seop;Kweon, Hyeog-Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.9
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    • pp.95-103
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    • 1995
  • Recently the trends toward reduction in size of industrial products have increased the application of micro drilling. But micro drilling has still much difficulty so that the needs for active control which give adaptation to controller are expanding. In this paper initial cutting condition was determined for some sorkpieces by experiment and GA-based Fuzzy controller was devised by genetic algorithms and fuzzy inference. The fuzzy inference has been applied to the various prob- lems. However the determination of the membership function is one of the difficult problem. So we introduce a genetic algorithms and propose a self-tuning method of fuzzy membership function. Based on this intelligent control, automation of micro drilling was carried out like the cutting process of skilled machinist.

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