• Title/Summary/Keyword: Cutting automation

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Fin Cutting Line Detection Technique based on RANSAC for Fish Cutting Automation System (생선 가공 자동화 시스템을 위한 RANSAC 기반 지느러미 절단선 검출 기법)

  • Jang, Yonghun;Park, Changhyeon
    • Journal of KIISE
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    • v.43 no.3
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    • pp.346-352
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    • 2016
  • The fishing industry requires many workers to manually carry out the jobs of sorting and cutting fishes. There are therefore many dangerous situations in their working environment and the throughput is inefficiently low. This paper introduces an automatic fin cutting system based on RANSAC that is able to increase the throughput of fish processing jobs. The system proposed in this paper first detects the edges of a fish using a high-pass filter. The boundary lines between fin and body are then detected by adjusting parameters and the threshold of the noise filters. Finally, the optimal cutting lines are detected using RANSAC. Through an experiment with a sample of 50 fishes, this paper shows that the proposed system detects the cutting lines with about 90% accuracy.

Development of a Quality Analysis Program for Laser Fusion Cutting (레이저 용융 절단 해석 프로그램 개발)

  • 이성환;민헌식
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.72-79
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    • 2002
  • Though the laser cutting process is increasingly used in industry, a process automation and systematic database is still yet to be developed. In this study, as the fundamental step toward the construction of a reliable process expert system, a laser cutting quality monitoring/analysis system is developed based on simulations and experimental results. The relations between laser process parameters and laser cutting surface quality parameters such as kerf geometry, striation, surface roughness and dross formation are characterized and analyzed. A graphical user interface is used to visualize the results.

A Study on the Diagnosis of Cutting Tool States Using Cutting Conditions and Cutting Force Parameters(l) - Signal Processing and Feature Extraction - (절삭조건과 절삭력 파라메타를 이용한 공구상태 진단에 관한 연구(I) - 신호처리 및 특징추출 -)

  • Cheong, C.Y.;Yu, K.H.;Suh, N.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.10
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    • pp.135-140
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    • 1997
  • The detection of cutting tool states in machining is important for the automation. The information of cutting tool states in metal cutting process is uncertain. Hence a industry needs the system which can detect the cutting tool states in real time and control the feed motion. Cutting signal features must be sifted before the classification. In this paper the Fisher's linear discriminant function was applied to the pattern recognition of the cutting tool states successfully. Cutting conditions and cutting force para- meters have shown to be sensitive to tool states, so these cutting conditions and cutting force paramenters can be used as features for tool state detection.

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A Design and Implementation of Web based Integrated Nesting System (웹 기반의 네스팅 통합시스템 설계와 구현)

  • Ryu, Gab-Sang;Choi, Jin-Young;Kim, Il-Gon
    • Journal of KIISE:Computer Systems and Theory
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    • v.33 no.1_2
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    • pp.44-51
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    • 2006
  • In this paper, we present a network-based integrated nesting system, that is adapted a current engineering concept. Generally, sheet cutting processes proceed in turn following an existing order In this study, however, the special characteristics of these processes were analyzed and the processes were redesigned with distributed design so that they could be operated in a client/server environment. Also, the necessary sheet material cutting processes, part CAD, nesting, part CAM, and NC post-processor capabilities, were implemented so that many workers could handle them all on the Web. Compared to existing commonly used systems, the developed system can provide integrated work environment for cutting automation, allow job collaboration between workers, and it has proved that it can shorten the standby time for work. By grafting computer system technologies to sheet material cutting automation field, this research expects to contribute to the enhancement of factory automation efficiency and productivity.

Development of Accurate Cutting Simulation and Feedrate Scheduling System for CNC Machining (CNC 가공의 정밀 절삭 시뮬레이션 및 이송속도 스케줄링 시스템 개발)

  • 이한울;고정훈;조동우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.370-375
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    • 2004
  • This paper presents an accurate cutting simulation and feedrate scheduling system for CNC machining. This system is composed of a cutting simulation part and a feedrate scheduling part. The cutting simulation part computes the geometric informations and calculates the cutting forces in CNC machining. The cutting force model using cutting-condition-independent coefficients was introduced for flat end milling and ball end milling. The feedrate scheduling part divides original blocks of NC code into smaller ones with optimized feedrates to adjust the peak value of cutting forces to reference forces. Some machining examples show that the developed system can control the cutting force at desired levels.

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Diagnosis of the Drill Wear Based on Fuzzy Logic (퍼지 논리를 이용한 드릴의 마모 상태 진단)

  • 권오진;최성주;조현찬
    • Journal of the Korean Institute of Intelligent Systems
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    • v.11 no.9
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    • pp.833-836
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    • 2001
  • One of the most important technology in Factory Automation and Unmanned Automation is to construct the diagnostic system for manufacturing process. To improve the productivity in cutting process, the state of tools such as bite, drill, endmill should be monitored continuously. In this study, fuzzy logic was used to check the wear of drill in drilling process. The input variables to construct the fuzzy rules are cutting force and the rate of cutting force's change. The experiment was done with the fixed spindle speed and feed rate in cutting condition. The proposed algorithm is verified by comparing Fuzzy wear with real wear measured.

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Cutting Motion Simulator for Nutating Head Type S-axis CNC Laser Cutting Machine (Nutating 헤드 타입 5축 CNC 레이저 절단기용 동작 시뮬레이터)

  • Kang, Jae-Gwan
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.3
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    • pp.35-40
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    • 2011
  • 5-axis laser cutting has great advantages when it is applied to three dimensional machining requiring high cutting quality. For developing 5-axis CNC laser cutting systems, however, many problems such as rotating a laser head or a working table, 5-axis servo-control mechanism, tool path generation and post-processing, and collision avoidance between a laser head and a work-piece should be solved. In this paper, we deal with developing a motion simulator for 5-axis laser cutting machine with a nutating cutting head whose rotational axis is in an inclined plane. Two essential modules such as post-processor and cutting motion simulator was developed based on a commercial 3D CAD of UG-NX. The developed system was applied to three dimensional cutting products and showed the validity of the developed methods.

An Automated Machining System for Steel Flat Bar Plasma Cutting in the Small Sized Shipbuilding Industry (중소조선용 철의장 가공자동화시스템 개발)

  • Ryu, Gab-Sang;Lee, Won-Hoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.2
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    • pp.852-857
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    • 2011
  • The shipbuilding industry needs automation and mechanization to solve reduction of skilled workers and labor shortage. Ship manufacturing process is the lack of automation than standardized manufacturing field. In this paper, we design and development an process automation system for hand rail production. Mechanical parts of the cutting process was designed with efficiency, productivity and reliability, CATIA and ANSYS, the stability of the mechanical structure was confirmed. System control using a PCNC controller to provide an open and scalable, and operate using touch-screen display control and monitoring of the system was performed. The automatic system successfully passed the driving test and processing test, and it showed an excellent performance.

Diagnosis of the Drill Wear Based on Fuzzy Logic (퍼지 논리을 이용한 드릴의 마모 상태 진단)

  • 권오진;최성주;조현찬
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2001.12a
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    • pp.74-77
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    • 2001
  • One of the most important technology in PA(Factory Automation) is to construct the diagnostic system for manufacturing process. To improve the productibility in the factory, the state of tools such as bite, drill, endmill should be monitored continuously. In this study, fuzzy logic was used to check the wear of drill in drilling process. The input variables to construct the fuzzy rules are cutting force and the rate of cutting force's change. The experiment was done with the fixed spindle speed and feed rate in cutting condition.

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