• Title/Summary/Keyword: Cutting Stage

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Diagnosis and Control of Machining States in Micro-Drilling for Productivity Enhancement (미세구멍 가공의 생산성 향상을 위한 상태식별 및 제어)

  • 정만실;조동우
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.117-129
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    • 1998
  • Micro-hole drilling (holes less than 0.5 mm in diameter with aspect ratio larger than 10) is recently having more attention in a wide spectrum of precision production industries. Alternative methods such as EDM. laser drilling, etc. can sometimes replace the mechanical micro-hole drilling but are not acceptable in PCB manufacture because of the inferior hole quality and accuracy. The major difficulties in micro-hole drilling are related to small signal to noise ratios, wandering motions of the inlet stage, high aspect ratios, high temperatures and so forth. Of all the difficulties. the most undesirable one is the increase of drilling force as the drill proceeds deeper into the hole. This is caused mainly from the chip effects. Peck-drilling is thus widely used for deep hole drilling despite that it suffers from low productivity. In the paper, a method of cutting force regulation is proposed to achieve continuous drilling. A PD and a sliding mode control algorithms were implemented through controlling the spindle rotating frequency. Experimental results show that the sliding mode control reduces the nominal cutting force and the variation of the cutting force better than the PD control. The advantages of the regulation, such as increase of drill life, fast stabilization of a wandering motion, and the precise positioning of the hole are verified in experiment.

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Generation of cutting Path Data for Fully Automated Transfer-type Variable Lamination Manufacturing Using EPS-Foam (완전 자동화된 단속형 가변적층쾌속조형공정을 위한 절단 경로 데이터 생성)

  • 이상호;안동규;김효찬;양동열;박두섭;심용보;채희창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.599-602
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    • 2002
  • A novel rapid prototyping (RP) process, an automated transfer type variable lamination manufacturing process (Automated VLM-ST) has been developed. In Automated VLM-ST, a vacuum chuck and linear moving system transfer the plate type material with two pilot holes to the rotation stage. A four-axis synchronized hotwire cutter cuts the material twice to generate Automated Unit Shape Layer (AUSL) with the desired width, side slopes, length, and two reference shapes in accordance with CAD data. Each AUSL is stacked on the stacking plate with two pilot pins using the pilot holes in AUSL and the pilot pins. Subsequently, adhesive is supplied to the top surface of the stacked AUSL by a bonding roller and pressure is simultaneously applied to the bottom surface of the stacked AUSL. Finally, three-dimensional shapes are rapidly fabricated. This paper describes the procedure for generating the cutting path data (AUSL data) f3r automated VLM-ST. The method for the generation of the Automated Unit Shape Layer (AUSL) in Automated VLM-ST was practically applied and fabricated for a various shapes.

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A Study on the NURBS Interpolator for the Precision Control of Wire-EDM (와이어컷 방전가공기의 정밀제어를 위한 NURBS 보간기에 관한 연구)

  • 박진호;남성호;정태성;양민양
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.143-151
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    • 2004
  • This paper deals with the precision NURBS interpolator for wire-EDM. Previous research about OAC (Open Architecture Controller) is mostly aimed at NC cutting machines such as milling or lathes, and hence these results are inadequate to apply to wire-EDM. In contradiction to NC machines, wire-EDM operates relatively slow feed rates and based on a feedback control loop to the machining process. The 2-stage interpolation method which reflects wire-EDM specific characteristics was proposed. The constant interpolation error could be acquired through 1 st stage interpolation. Feed rate regulation was performed through 2nd stage interpolation. The suggested algorithm was implemented to test-bed PC-NC system. Computer simulations and the experimental machining were conducted.

Behavioral Characteristics of Nano-Stages According to Hinge Structure (힌지 형태에 따른 나노 스테이지의 거동특성)

  • Oh, Hyun-Seong;Lee, Sung-Jun;Choi, Soo-Chang;Park, Jung-Woo;Lee, Deug-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.23-30
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    • 2007
  • Nano-stages are used in many ultra-precision systems, such as scanning probe microscope(SPM), optical fiber aligners, ultra-precision cutting, measuring systems, and optical systems. It is difficult to find the solutions because the performances and characteristics of nano-scale motion stage are determined by various factors. To understand effects of nano-scale motion stage, three types of hinge structures were designed and manufactured. Each hinge structures were designed following with the results of simulation. And from the result of experiments, hysteresis, displacement, and accuracy were compared with each hinge structures.

A study on the automatic wafer alignment in semiconductor dicing (반도체 절단 공정의 웨이퍼 자동 정렬에 관한 연구)

  • 김형태;송창섭;양해정
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.12
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    • pp.105-114
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    • 2003
  • In this study, a dicing machine with vision system was built and an algorithm for automatic alignment was developed for dual camera system. The system had a macro and a micro inspection tool. The algorithm was formulated from geometric relations. When a wafer was put on the cutting stage within certain range, it was inspected by vision system and compared with a standard pattern. The difference between the patterns was analyzed and evaluated. Then, the stage was moved by x, y, $\theta$ axes to compensate these differences. The amount of compensation was calculated from the result of the vision inspection through the automatic alignment algorithm. The stage was moved to the compensated position and was inspected by vision for checking its result again. Accuracy and validity of the algorithm was discussed from these data.

A study on the havesting process and operating behaviour of working ships for farming laver (김 양식장 채취선의 운항거동과 수확조업에 관한 연구)

  • KIM, Ok-sam;MIN, Eun-bi;HWANG, Doo-jin
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.56 no.3
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    • pp.223-229
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    • 2020
  • We analyzed the cutting mechanism of laver harvesting machine in the sea area near Gooam Port in Goheung, Jeollanam-do, and investigated the change and efficiency of laver collecting operation in the working ship. The laver working ship slides uniformly from the bow to the upper part of the laver collecting machine on the deck and cuts the wet laver attached to the bottom of the net at the blade of the havesting machine. The laver farming net, which was loaded with laver turrets on the deck by gravity and collected primitives, consisted of a ship structure that led to the stern side and into the sea. The working ship operation is in harvesting process while driving in a S-shape that is separated by one space to efficiently collect the laver net. During laver working ship operation, the speed was 0.51 m/s in the access stage, 0.56 m/s in the havesting stage, and 0.52 m/s in the exit stage. Considering the cutting edge life and production efficiency of the laver harvesting machine, it is appropriate to harvest 1.15 to 1.26 kg/rpm by operating at a rotational speed of about 700 to 800 rpm rather than forcibly harvesting the product at high speed. On the deck of the working ship, 959.7 kg of starboard and 1048.7 kg of center were 964.7 kg of port side. Based on the starboard, 9.3% of the central part and 0.5% of the port side appeared. The reason for this was due to the difference in harvest time according to the turning direction of the working ship.

Effects of Sowing Date and Cutting Time on Feed Value of Rye in Paddy Field (파종기와 예취시기가 답리작 호밀의 동료가치에 미치는 영향)

  • ;Je-Cheon Chae
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.39 no.6
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    • pp.519-525
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    • 1994
  • This experiment was conducted to investigate the effects of sowing date and cutting time on feed value of rye in paddy field at Yesan from Oct. 1990 to June 1991. The field experiment was sown 5 times at 10 day intervals from Oct. 5. The content of crude protein, digestible protein, total digestible nutrient(TDN), minerals(P, K, Ca, Mg), and energy(ENE, NEL, NEM, NEG) were decreased due to earlier sowing, while the content of acid detergent fiber (ADF) and neutral detergent fiber(NDF) increased. On the other hand, the yields per unit area for crude and digestible protein, TDN, minerals, and energy increased due to earlier sowing, but there was no significant difference among the plots sown on Oct. 5 through Oct. 25. The highest yield of crude protein was shown at late flowering stage, digestible protein and net energy gain (NEG) at heading stage and TDN at milk stage respectively.

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Effect of Cell Size and Seedling Raising Stage on Growth of Cuttings form Euonymus fortunei 'Emerald and Gold' Seedlings in a Plug Tray (플러그 트레이를 이용한 황금줄사철(Euonymus fortunei 'Emerald and Gold') 삽목 시 셀 크기 및 육묘기가 생장에 미치는 영향)

  • Park, Jae-Hyeon;Yoon, Yong-Han;Ju, Jin-Hee
    • Journal of Environmental Science International
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    • v.30 no.8
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    • pp.685-691
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    • 2021
  • This study aimed to find a suitable size and a seedling raising stage for growing cuttings of Euonymus fortunei 'Emerald and Gold' using plug trays. The experimental method, involved cutting two nodes from a solitary branch of E. fortunei 'Emerald and Gold', and the use of 32 (143 mL/cell), 50 (70 mL/cell), 105 (18 mL/cell), 200 (13 mL/cell) plug trays. The cuttings were transplanted to trays after they were filled with a universal horticultural medium. To compare the growths, plant heights, the numbers of leaves, longest root lengths, thickness/radius ratios, dry weights, and fresh weights were measured from July to October, and statistical analyses were performed using both the two-way repeated-measures analysis of variance (ANOVA) and Tukey's post-test. The results confirmed that the size of the plug tray and the seedling raising stage had a significant effect on the growth of E. fortunei 'Emerald and Gold.' In addition, the overall growth was high and the change in growth was relatively rapid in districts 50 and 105. Therefore, it can be considered appropriate to use 50 and 105 trays when growing cuttings of E. fortunei 'Emerald and Gold' on plug trays.

Reed Canarygrass 초지의 관리 및 이용에 관한 연구 II. 예취높이가 주요 Reed Canarygrass 목초의 재생과 수량 및 잡초 발생에 미치는 영향 ( Studies on the Management and Utilization of Reed Canarygrass II. Effect of cutting height on the grass regrowth , dry

  • Seo, Sung;Kim, Jae-Kyu;Lee, Hyo-Won
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.14 no.4
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    • pp.281-287
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    • 1994
  • This experiment was canied out to determine the effects of 3cn1, 6cm, and lOcm of cutting height at harvest on the grass growth, dry matter(DM) yield, and weeds development in reed canarygrass(Phu1uris umndinacea L.) pasttire. The cultivars of reed canarygrass used in this study were Palaton. Veuture and Frontier(contro1). and the grass was harvested four times at soiling stage in 1992. The plant height at first harvest was 84, 96 and 94cm in Palaton, Venture and Frontier, respectively. The average regrowth height was same as 59cm in three cultivars. However, the regrowth height by cutting height was 61 -65cm in 6 and IOcm, and 51 -53cm in 3cm of low cutting height. Annual DM yield was not different in three cultivars of Palaton(l2.58lkg), Venture(l2,752kg), and Frontier (12,243kgIha). The yield at first harvmt wa5 significantly high in 3cm of height, however, the forage yields at second, third and fourth harvest were greatly high in 6cm of stubble height(P<0.05). Total yields by 3, 6 and lOcm of cutting height were 12.306. 14,094 and 11,342kg in Palaton, 12,794, 14,155 and 11,307kg in Venture, and 12,258, 12,940, and 11.535kglhg in Frontier, respectively. The highest yield was achieved in 6cm of stubble heigth(P<0.05). Daily DM production during grass regrowth was not affected by cultivars, and the best regrowth was observed by 6cm of cutting height. Development of weeds was high in 3cm of low stubble height, regradless of cultivars. The contents of crude protein, neutral detergent fiber, acid detergent fiber, and hemicellulose were not affected by cultivar and cutting height. In conclusion, it is suggested that the 6cm of cutting height is the most effective for grass regrowth, forage production, and weed control in reed canarygrass pasture. regradless of cultivm of Palaton, Venture and Frontier.

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Design of Plasma Cutting Torch by Tolerance Propagation Analysis (공차누적해석을 이용한 플라즈마 절단토치의 설계에 관한 연구)

  • 방용우;장희석;장희석;양진승
    • Journal of Welding and Joining
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    • v.18 no.3
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    • pp.122-130
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    • 2000
  • Due to the inherent dimensional uncertainty, the tolerances accumulate in the assembly of plasma cutting torch. Tolerance accumulation has serious effect on the performance of the plasma torch. This study proposes a statistical tolerance propagation model, which is based on matrix transform. This model can predict the final tolerance distributions of the completed plasma torch assembly with the prescribed statistical tolerance distribution of each part to be assembled. Verification of the proposed model was performed by making use of Monte Carlo simulation. Monte Carlo simulation generates a large number of discrete plasma torch assembly instances and randomly selects a point within the tolerance region with the prescribed statistical distribution. Monte Carlo simulation results show good agreement with that of the proposed model. This results are promising in that we can predict the final tolerance distributions in advance before assembly process of plasma torch thus provide great benefit at the assembly design stage of plasma torch.

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