• Title/Summary/Keyword: Cutting Noise

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A study on the Cutting Noise Characteristics of Low-Noise Diamond Saw (저소음 다이아몬드톱의 절삭소음특성에 관한 연구)

  • Kim, K.H.;Byun, S.P.;Jung, K.J.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.228-233
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    • 2007
  • An experimental and numerical approach has been carried out to characterize the noise and the safety of circular diamond saw with chinks by laser-cutting. The sound pressure level of a circular diamond saw with chinks was measured when cutting workpieces. Therefore, frequency analysis results show us that the sound level was reduced as position of chinks approach to out-diameter. But the safety of circular diamond saw was lower due to the stress concentrated at the edge of chinks while cutting workpieces. FEM analysis was used for safety evaluation with the variation position of chinks. The noise characteristics of circular diamond saw were also estimated during cutting test.

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Noise Neduction in the Stone Cutting Factory by Using Transparent Acrylic Enclosures (투명아크릴 밀폐형 방음상자를 이용한 석재절단공장 소음저감)

  • 이성춘;박상규
    • Journal of KSNVE
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    • v.7 no.1
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    • pp.107-116
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    • 1997
  • Friction between stone and saw of stone cutting machine generates the noise of 96-104 dB in the frequency range of 2kHz-8kHz, which may cause occupational hearing loss. By designing enclosures which are made of transparent acryl, PVC panel and absorption materials, about 15 dB noise reduction has been achieved in the stone cutting factory. It is demonstrated that this kind of enclosures can be effectively used to reduce the noise in the stone cutting factory.

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Concept Development of Eco-friendly Pavement Cutting Machine through Overseas Technology Analysis (해외기술 분석을 통한 친환경 도로포장 절단기 개념 도출)

  • Kim, Kyoon-Tai;Jun, Young-Hum;Kim, Kyong-Hoon;Ok, Chi-Yeol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.242-243
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    • 2019
  • In recent years, road cutting work has been frequently performed for the repair of old road pavement and the development of underground space. However, the existing pavement cutting machine in Korea generates a lot of noise and dust. In this study, it was found out that the pavement cutting machine that cuts off noise and sucks cutting dust is used in overseas. Therefore, in this study, the concept of eco - friendly pavement cutter suitable for domestic situation is derived. The results will be used in prototype modeling and experimentation.

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Statistical Analysis of Cutting Force for End Milling with Different Cutting Tool Materials (공구재종에 따른 엔드밀 가공의 절삭력에 관한 통계적해석)

  • Choi, Man Sung
    • Journal of the Semiconductor & Display Technology
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    • v.15 no.4
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    • pp.86-91
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    • 2016
  • End milling is an important and common machining operation because of its versatility and capability to produce various profiles and curved surfaces. This paper presents an experimental study of the cutting force variations in the end milling of SM25C with HSS(high speed steel) and carbide tool. This paper involves a study of the Taguchi design application to optimize cutting force in a end milling operation. The Taguchi design is an efficient and effective experimental method in which a response variable can be optimized, given various control and noise factors, using fewer resources than a factorial design. This study included feed rate, spindle speed and depth of cut as control factors, and the noise factors were different cutting tool in the same specification. An orthogonal array of $L_9(3^3)$ of ANOVA analyses were carried out to identify the significant factors affecting cutting force, and the optimal cutting combination was determined by seeking the best cutting force and signal-to-noise ratio. Finally, confirmation tests verified that the Taguchi design was successful in optimizing end milling parameters for cutting force.

Characteristics of Rotational Vibration of Cutting Edge in Elliptical Vibration Cutting by Modulation of Excitation Frequency (타원궤적 절삭기의 가진주파수에 따른 절삭 날 회전 진동 특성)

  • Loh, Byoung-Gook;Kim, Gi-Dae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.3
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    • pp.258-263
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    • 2011
  • The direction of the cutting tool plays a critical role in elliptical vibration cutting(EVC) where the cutting tool cuts workpiece in a trochoidal motion. In this study, EVC cutting device was developed using two parallel piezoelectric materials and it was observed that the rotation direction of the tool reverses as the EVC device undergoes resonance at which either flexural(cutting direction) or longitudinal( thrust direction) mode shapes occurs. To analytically explain reversal of the rotation direction, kinematic motion analysis of the tool was modified to incorporate amplification of the vibration amplitude and phase introduced by resonance. It successfully demonstrated, through Matlab simulation, reversal of the rotation direction of the cutting tool as the excitation frequency increases beyond resonance frequencies at which either flexural or longitudinal vibration occurs.

On-Site Cutting Performance Analysis of Conventional Pavement Cutter for Deriving Performance Standard Value (성능 기준값 도출을 위한 재래식 도로절단기의 현장 절단성능 분석)

  • Kim, Kyoon-Tai
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.243-244
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    • 2023
  • Noise, dust, etc. caused by road pavement cutting work, which frequently occurs in new construction or reconstruction of buildings, construction of complexes, etc., are environmental hazards and cause civil complaints. Recently, an eco-friendly pavement cutter is being developed to make the work low in noise and dust, however, the on-site cutting performance of the equipment has not been quantified. In this study, in order to derive a standard value for comparing the cutting performance of the eco-friendly cutter under development, a conventional pavement cutter was applied to four residential sites in Seoul and Gyeonggi-do, and the cutting data was collected. As a result of analyzing the collected data, the conventional pavement cutter showed a cutting performance of 12.3 to 20.2 sec/m, and the average was 27.2 sec/m. In the future, additional cutting experiments with various mixing ratios, materials, and depths are planned to confirm the performance of conventional pavement cutter in more detail.

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Monitoring of Machining Process by Measuring Vibration of Cutting Forces (절삭력 진동 측정에 의한 가공공정 모니터링)

  • Jeon, Jae Hyeon;Kim, Jin Oh
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.11
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    • pp.1106-1112
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    • 2012
  • This paper deal with a technique for monitoring machining conditions by measuring the vibration of cutting forces at milling machining. The vibrations of cutting forces in milling process were measured and analyzed to be related with processing parameters. The magnitude of cutting force is linearly proportional to the feed rate and cutting depth, and frequency of cutting force is linearly proportional to the rotating speed. Wired and wireless communication methods were applied in transmitting the measured vibration signals and the two methods were compared. The magnitude of the vibration signals transmitted by the wireless communication method was similar to that transmitted by the wired communication method.

A Study of Developing the Low Noise Circular Saw Blade (저소음 목재용 회전톱날의 개발에 관한 연구)

  • 강석춘
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.147-155
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    • 2000
  • To reduce the noise from wood cutting saw at the saw mill(lumber mill) or a construction area, some multi-layer sandwich saw blades which a aluminum or copper plate was inserted between the two steel plates were developed and were tested of the wood cutting noise level at various test places. From the research, it was found that the multi-layer saw blade with copper or aluminum plate between steel plates and spot welded 60 points could reduce the wood cutting sound level about 8.3 dB(97.031 dB - 88.743 dB) at indoor test and 3.8 dB(84.805 - 81.638 dB) at field test.

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A Study on the Cutting and Vibration Characteristic of Ultrasonic Vibration Cutting (초음파 진동선삭에서의 절삭 및 진동특성에 관한 연구)

  • 이규배;임영호;이계철
    • Journal of KSNVE
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    • v.4 no.2
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    • pp.147-154
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    • 1994
  • In this study, ultransonic vibration cutting system was contructed by installing throw-away-tool tip (KT 350) by screw lock on the bending vibration mode in free-free beam. During the conventional cutting and ultransonic conventional cutting of SM45C, variations of cutting force, roughness and acceleration were measured. The results were compared and analyzed in detail, and it was found that the ultransonic vibration cutting was more effective in reducing cutting force compareed with the conventional cutting .

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The Optimization Analysis for the Selection of Cutting Parameters in Turning Operation

  • Hong, Min-Sung;Lian, Zhe-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.3
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    • pp.97-103
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    • 2001
  • This paper has focused on the Optimization of the cutting parameters for urning operation based on the Taguchi method. Four cutting parameters. nemely, cutting speed, feed depth of cut and nose radius are optimized with consideration of the surface roughness. The design and analysis of experiments are conducted to study the performance characteristic. The effects of these parameters on the surface roughness have been investigated using signal-to-noise(S/N) ratio and analy-sis of variance(ANOVA). The experiments have been performed using coated tungsten carbide inserts without any cutting fluid. Experimental results illustrate the effectiveness of this approach.

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