• Title/Summary/Keyword: Cutting Jig

검색결과 21건 처리시간 0.024초

AZ31 마그네슘 합금의 절삭가공과정에서의 부식거동 (Corrosion Behavior of AZ31 Magnesium Alloy during Machining)

  • 김재학;권성은;이승재
    • 한국군사과학기술학회지
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    • 제15권3호
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    • pp.315-321
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    • 2012
  • In the study, corrosion characteristics of AZ31 magnesium alloy under various environments exposed during machining(immersion in cutting oil, 5 % cutting oil aqueous solution and distilled water & contact with dissimilar metals, SPC4 and A5052-H32) were investigated. A corrosion test was performed AZ31 magnesium alloy was immersed in each electrolyte solution after contacting with each dissimilar metals, and the results were observed by an electron microscope. In immersion tests, corrosion of AZ31 magnesium alloy showed to be in the sequence of distilled water> 5 % cutting oil aqueous solution> cutting oil> air, and in the test of contact with dissimilar metals, corrosion showed to be in the sequence of SPC4> A5052-H32> AZ31. It can be concluded that to prevent corrosion during machining, AZ31 magnesium alloy must prevent contacting water and use magnesium alloy for raw material of Jig & Fixture.

광섬유 센서의 보링 바 삽입에 의한 진동측정 (The Vibration Measurement of Boring Process by Using the Optical Fiber Sensor at inside of Boring Bar)

  • 송두상;홍준희;곽양양
    • 한국정밀공학회지
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    • 제28권6호
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    • pp.709-715
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    • 2011
  • Chattering in cutting operations are usually a cumbersome part of the manufacturing process in mechanical. Particular, machining performance such as that of the boring process is limited by cutting condition at the movable components. Among various sources of chatter vibration, detrimental point in cutting condition is found a mechanical condition on overhang. It limits cutting speed, depth, surface roughness and tool wear failure as result because the all properties are varying with the metal removal process. In this case, we have to observe the resonance frequencies of a boring bar for continuous cutting. In the established research, boring bar vibration of cutting system has been measured with the aid of accelerometer. However, the inherent parameters of internal turning operations are severely limit for the real time monitoring on accelerometers. At this point, this paper is proposed other method for real time monitoring during continuous cutting with optical fiber at the inside of boring bar. This method has been used a plastic fiber in the special jig on boring bar by based on experimental modal analysis. In this study, improvement of monitoring system on continuous internal cutting was attempted using optical fiber sensor of inside type because usually chattering is investigated experimentally measuring the variation in chip thickness. It is demonstrated that the optical fiber sensor is possibility to measure of chattering with real time in boring process.

전차용 엔진클러치 암플랜지 생산성 향상을 위한 연구 (Improvement in Productivity of Engine Clutch Female Flanges for Tank)

  • 김중선;권대규;이세한;왕덕현
    • 한국기계가공학회지
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    • 제21권3호
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    • pp.56-62
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    • 2022
  • The tank engine clutch flange constitutes a tank on which the engine and transmission of the tank are mounted. The engine clutch flange is fabricated using a difficult-to-cut material that exhibits high strength and hardness. It is difficult to process and requires considerable processing expertise. In addition, the engine clutch flange for the tank requires high machining precision because it is a system in which the connection is detachable. Because it requires high processing precision, the measurement of products equally important as processing. However, productivity is low owing to the significant amount of time required to measure each product using a three-dimensional coordinate measuring machine. Hence, this study is conducted to improve the productivity of the female tank engine clutch flange. Dedicated hobs and jigs are designed and manufactured to convert the existing end-mill cutting processing into hobbing cutting processing. An engine clutch for the tanks is manufactured using the manufactured dedicated hob and jig, and the shortening time is verified by measuring the processing time. In addition, a jig for inspection is designed and manufactured to measure the precision of the product. To verify the inspected product, the product precision is measured using a contact-type three-dimensional coordinate measuring machine and a surface roughness measuring instrument. The study confirmed that the productivity of the engine clutch flange product for tanks can be improved by simplifying the process, reducing the processing time, and simplifying product inspection.

LCD 몰리브덴 핀 개발을 위한 전수검사 융합시스템 (All goods Inspection Convergence System for the Development of LCD Molybdenum Pin)

  • 이정익
    • 한국융합학회논문지
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    • 제11권11호
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    • pp.183-187
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    • 2020
  • LCD BLU의 CCFL 전극에 사용되는 몰리브덴 전극의 주요소재인 몰리브덴 컵과 몰리브덴 핀은 국내 가공기술이 개발되지 못하여 전량 일본에서 수입하여 사용되고 있어 CCFL 제조업체들의 납기 및 경쟁력에 부담을 주고 있다. 본 연구에서는 LCD BLU의 CCFL 전극에 사용되는 몰리브덴 핀의 제조 기술을 개발하는 연구로 직선처리 기술개발, 몰리브덴 와이어 표면처리 기술개발, 와이어 절단기술 개발, 몰리브덴 핀의 제작, 검사용 JIG와 Fixture 설계 및 제작, 몰리브덴 핀 시제작 및 해석, 몰리브덴 핀 전수검사 기술개발에 관한 연구를 수행하였으며 본 논문에서는 몰리브덴 핀 제작에 있어 전수검사기 융합설계에 대한 연구를 다루고자 한다.

밀링 공정설계의 특징형상 데이터 모델 (A feature data model in milling process planning)

  • 이충수;노형민
    • 대한기계학회논문집A
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    • 제21권2호
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    • pp.209-216
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    • 1997
  • A feature is well known as a medium to integrate CAD, CAPP and CAM systems. For a part drawing including both simple geometry and compound geometry, a process plan such as the selection of process, machine tool, cutting tool etc. normally needs simple geometry data and non-geometry data of the feature as the input. However, a extended process plan such as the generation of process sequence, operation sequence, jig & fixture, NC program etc. necessarily needs the compound geometry data as well as the simple geometry data and non-geometry data. In this paper, we propose a feature data model according to the result of analyzing necessary data, including the compound geometry data, the simple geometry data and the non-geometry data. Also, an example of the feature data model in milling process planning is described.

컨테이너 임시교사의 품질개선방안 (Measures for Improving the Quality of Temporary Container Classrooms)

  • 유병재;방홍순;이종성;김옥규
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 봄 학술논문 발표대회
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    • pp.38-39
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    • 2021
  • The use of temporary container classrooms has increased in recent years due to the development of the construction industry and renovation or rehabilitation of schools. Therefore, various problems, such as errors during assembling, design and insulation issues, and noise problems, have surfaced during the construction of temporary container classrooms. This study analyzes the causes of assembly errors during the manufacturing and installation processes to improve the quality of temporary container classrooms. Assembly errors are caused by non-level planes and inaccurate cutting during the manufacturing process. In the installation process, poor leveling is a major factor that causes errors during the assembly of temporary container classrooms. These causes result in uneven horizontal or vertical planes and uneven height. To solve these problems, quality improvement measures, such as pin connection, jig, joint coupling, and surface plates are proposed in this study.

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한복에 나타난 위상기하학적 구성에 관한 연구 (A Study About Topolgic Construction In Korean Clothes)

  • 임영자
    • 복식
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    • 제30권
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    • pp.69-84
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    • 1996
  • The main current of ancient Korean thought is based on Yuk(易) : which solves the principle of creation of universe letter(文字) which is the principle of geometry and three elements thought of circle square . It's related to the creation principle of the universe and regarded as a sign that demons-trates shows the way to read the mathematical principle. The original form of Korean clothes(Han-Bock, 韓服) is represents the structure of hu-man body which reflects a small universe. So a good structure and meaning of the human body is well read in the formation of Korean clothes(Han-Bock, 韓服) and that is a good symbolization of the clothes(Han-Bock, 韓服) as the space of small universe. The good formation of Korean clothes(Han-Bock, 韓服) could be shown by cutting out straight bending twisting and turning each straitly cutting piece is applied to its trans-tormation. Geametical formation with obvious sym-metric dividing of front-back left-right and top-bottom is well shown in Korean clothes by twisting Yuk(易) or m bius strips. So we can find out whole formation by representing only either 'front and back' or 'left and right' and also sa-pok(사폭) of man's trousers seop(섶) of jeo-go-ri(short jacket 저고리) kyut-ma-gi(곁마기) of Sam-hwai-jang jeo-go-ri (삼회장 저고리), mu(무) of jig-ryung(straight collar and long and wide sleeved robe, 直領) trouser wide and ga-rae-ba-dae(가래바대) of dan-cok-kok(woman's under trousers). The formation line of Korean clothes(Han-Bock, 韓服) is based on theprinciple of unlimited m bius strips by twisting of turning direction from universal principle and original basic form is not changd even by turning in-side out. Unity of the whole and part in Korean clothes(Han-Bock, 韓服) could be found in nonorientable thought(非始原思想) which represents the unity and dependence kil(길) of jeo-go-ri(short jacket, 저고리) and po(long and wide sleeved robe, 袍). Selva-gewise(식서방향) of sleeves and seam of out-side of kil(길) and outside of seop(섶) are directed to outside of seop(섶) inside of seop(섶) is to kil and direction of inseam of kheut-dong(끝동) and kyut-ma-gi(곁마기) is directed to sleeves. Korean clothes(Han-Bock, 韓服) is usually made by cutting fabric for several parts and sewing them and the way to make Korean clothes is deeply related to the theory of chon-pu-kyung jong-il and il-seok -sam-geuk. As the development of men's consciousness is pro-gressed from total separation to separation and superseparation. Sewing process of korean clothes(Han-Bock, 韓服) can be make single dimension to double or triple dimension of korean clothes(Han-Bock, 韓服) silhoutte bacause it can be include principle of topology as noneuclity.

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도포에 대한 사적 고찰 및 민속학적 연구 -영동지역을 중심으로- (A Study on Dopo Dealt with its History and Folklore -in Young-dong Province Area-)

  • 조건희
    • 한국의류학회지
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    • 제12권1호
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    • pp.1-11
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    • 1988
  • This study dealt with the Dopo, one of the representative ceremonial dress that acclasical scholar used after the middle of the period of the Chosun dynasty. This study represents the period of Dopo's formation and its origin, and the characteristics of the weary of Dopo in Young Dong Province Area is arranged by folkloric method on the base of the exisitng facilities. Dopo has worn since the middle of the period of the Chosun dynasty. It is the kind of Jig young Po that its back is cuffed for convenience and has another cloth as a ceremonial dress. It is thought to be one of the national customs pos formed by the mixture of the big sleeve type which is influenced by confusion life feeling. It seemed that the name of DoPo comes from the Jigchal, an ordinary dress of a high official in China, which is call Dopo. This Dopo is changed and received and so disappeared but it is still used such as ceremonial dress, the necessary articles for marriage of the bride, a bridegroom's liturgical vestments of a memorial service held on the anniversary of the death of a person, mourning dress and a shroud grave clothes. This area has different characters on wearing customs. It is changed into the kind of Dopo, with its back not cutting. The hemp sack is almost used as its subject matter. It doesn't have collar strip for the classification of one's family in any case, and Dopo which is prepared for necessary articles for marriage can not be taken tack after seperating by divorce.

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사형제품 기계가공을 위한 안전금형 개발에 관한 연구 (A Study on Development of Safety Shell Molds for Precision Machining of Sand Mold Casting Product)

  • 최재훈;남승돈
    • 대한안전경영과학회지
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    • 제15권4호
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    • pp.179-184
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    • 2013
  • An accident from machine work is often fatal to the worker. This accident is mostly preventable through perfect process jig. In case of this machine work, however, the disaster frequently occurred because of the design which is not considered the beginning of product design, post-process and mass process of production. As for sand casting method, this has the merits of the production; the product is easily produced by manual labor. On the other hand, this method has the demerits of a bigger dimensional error contrary to other mass process of production. When the sand casting product is in machine work, there are various problems such as unsafe fix and excessive cutting, product desorption and rapid life depreciation of equipment and tools. Considering the characteristics of sand casting method, it is accepted as difficulty to improve the problems. In this study, it suggests shell mold method for mold instead of the machine work after the sand casting of the circle shape container product. And the surface accomplishes the following average of surface roughness Ra$9.94{\mu}m$ of machine work with the casting of flask mold by shell mold method. In accordance with the simplification of processing process and reducing the average thickness variation by mass production of product with detailed appearance, it has a good influence on safety accident prevention caused by production and damaged product. It is confirmed that making higher degree of size precision of all machine work product is possible to increase the safety and productivity, reduce the processing process and improve environment.

성형 압력에 따른 T800 탄소섬유/에폭시 복합재료의 평면 내.외 물성 변화에 대한 연구 (A study on the variation of in-plane and out-of-plane properties of T800 carbon/epoxy composites according to the forming pressure)

  • 박명길;조성겸;장승환
    • Composites Research
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    • 제23권6호
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    • pp.61-66
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    • 2010
  • 본 논문에서는 필라멘트 와인딩 시 장력에 의해 압밀을 유발하는 압력을 선행연구자들의 연구를 참조하여 결정한 후 T800 탄소섬유/에폭시 복합재료의 기본적인 물성과 성형압력 변화에 따른 면 내 외의 물성 변화를 측정하였다. 실험 시편은 오토클레이브 진공백 성형을 통해 압력(절대압력 0.1MPa, 0.3MPa, 0.7MPa)을 조절하여 제조되었다. 모든 시편은 적층판 형태로 정화된 후 워터젯을 이용하여 시편 모양으로 절단되었으며, 층간 전단시편의 V-노치는 밀링가공을 통하여 제작되었다. 평면 내 물성을 위해 다양한 인장실험이 실시되었으며, 평면 외 물성을 측정하기 위해 층간 전단 실험이 수행되었다 성형압력과 물성 변화를 관련시키기 위해 시편의 섬유 부피분율을 측정하였다. 본 연구에서 측정된 물성은 동일한 탄소섬유 (T800 탄소섬유)를 사용하여 필라멘트 와인딩 공정으로 제작되는 차량용 Type III 수소저장용기의 설계에 유용하게 활용될 수 있을 것으로 기대된다.