• 제목/요약/키워드: Cutting Device

검색결과 236건 처리시간 0.025초

장약용기를 이용한 강재 절단 성능 평가 (An Evaluation of Cutting Performance for Cutting Structural Steel using Charging Container)

  • 박훈;노유송;석철기
    • 화약ㆍ발파
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    • 제38권2호
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    • pp.13-21
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    • 2020
  • 철골 구조물의 발파해체에 사용하는 성형폭약은 국내외 사용이 제한적이거나 수급이 불가능한 경우가 많이 발생하며, 기존의 선형 성형폭약은 규모가 크고, 강재의 두께가 두꺼운 철골 구조물을 절단하기 위한 충분한 절단 성능을 확보하지 못하였다. 이러한 문제를 해결하기 위해 고폭속, 고압력의 산업용 폭약을 사용하여 금속제트를 발생시켜 절단 할 수 있는 장치가 필요하다. 본 연구에서는 철골 구조물의 발파해체에 적용하기 위해 3가지 타입의 장약용기를 제작하였다. 절단 성능 실험을 통해 다양한 두께의 H형 강재와 강판에 대한 절단 성능을 평가하였고, 실험결과 충분한 절단성능을 확인하였다.

고경도 강재의 MQL 가공시 초경 볼 엔드밀의 TiAlN 코팅 조건이 절삭 특성에 미치는 영향 (The Effect of TiAlN coated Ball End Mill and MQL Cutting Condition on Cutting characteristic of High Hardness Steels)

  • 박동순;원시태;이영주;허장회
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.245-251
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    • 2004
  • This paper is studied on the effect of TiAlN coated Ball End Mill and MQL(Minimum Quantity Lubrication) cutting condition on cutting characteristic of high hardness steels. KP4 steels[HRC32] and STD11[HRC60] heat treated steels were used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized in the cutting tests. MQL device was used to spray botanical oil coolant. Result showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed[$245{\sim}320m/min$] about $2.3{\sim}5.7$ times for KP4 steels and about $2.5{\sim}4.3$ times far STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good for KP4 steels than single layer coated.

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Mat묘의 육모조건이 이앙기의 소요전단력에 미치는 영향 (Effects of Various Growing Conditions of the Mat-type Seedlings on the Cutting forces for ower Rice Transplanter.)

  • 허민근;김성래
    • Journal of Biosystems Engineering
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    • 제4권1호
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    • pp.48-57
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    • 1979
  • In order to obtain a standard reference for designing an adequate power rice transplanter, the cutting forces depending upon variety of seedling, sowing density, seedling age and soil moisture content of mat-type seedling were measured by the rice transplanter installed with force measuring device of dynamic strain gage system in the laboratory. The result of this study are summarized as follows : 1. Cutting velocity and acceleration transplanting hoe obtained from jinematic analysis of planting mechanism was 1.32m/sec and 81.5m/$sec^2$ when planting crank-shaft rpm was 160. 2. Little difference between cutting forces on 30-days old seelings of japonica and Indica type was observed, as the cutting forces determined were 2.0kg per hill for Japonica type and 2.1kg per hill for Indica type. 3. Cutting forces determined on 40-days old seedlings were 2.5kg, 2.3kg, 3.1kg and 2.9kg per hill for Milyang No.15, Tongil, Akibare and Milyang No.23 compared to the other varieties. 4. The cutting force was not greatly affected by the sowing densities , only five percent of differences were observed epending upon the sowing densities. 5. Cutting forces were 2.7kg and 2.0kg per hill on 40-days old seedlings and 30-days old seedlings respectively. About 38 percent of more forces was required in cutting 40-days old seedling than in cutting 30-days old seedlings. 6. More cutting forces were required as soil moisture content of mat-type seedling was decreased. 7. Root length after cutting by the planting hoe and their relationships with soil moisture content on 30-days old seedlings, are as follows ; $y=4.147-11.384x+ 28.854x^2$ where , $y$=root length after cutting. (cm) , $x$=soil ture content of mat type seedlings.(%, d.b.) 8. Cutting forces were varied with the width of cuttings ; those on 40-days old mat type seedlings were 2.7kg and 2.2kg per hill when cutting with 14 mm and 10mm of width respectively, about 32 percent of more forces was required when cuting with 14mm of width compared to 10mm of width.

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강재 절단을 위한 장약용기의 개발과 절단 성능 평가 (Development of Charging Container for Cutting Steel Plate and Evaluation of its Cutting Performance)

  • 박훈;민경조;조상호;석철기
    • 화약ㆍ발파
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    • 제36권2호
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    • pp.10-18
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    • 2018
  • 철골 구조물의 발파해체에 사용하는 성형폭약은 국내외 대부분의 경우에 사용이 제한적이거나 수급이 불가능하여 적용하지 못하는 경우가 많이 발생한다. 이러한 문제를 해결하기 위해서는 산업용 폭약을 사용하여 금속 제트가 발생할 수 있는 장치가 필요하다. 본 연구에서는 금속 제트가 발생하는 강재 절단용 장약용기를 제작하였다. 절단 성능 실험을 통해 두께 25mm의 강판에 대한 장약용기의 절단 성능을 평가하였다. 또한 침투 과정 수치 모사와 절단 성능 실험에서의 결과를 비교하고, 두께 35mm와 70mm의 강판에 대한 절단 성능을 평가하였다.

주축 변위 센서를 이용한 절삭력 측정에 관한 연구 (A Study on Cutting Force Measurement Using a Cylindrical Capacitive Spindle Sensor)

  • 김일해;장동영;한동철
    • 한국공작기계학회논문집
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    • 제11권2호
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    • pp.17-23
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    • 2002
  • A cylindrical capacitance-type spindle displacement sensor was developed and its effectiveness as a system to monitor cutting forces during hard turning was tested in this research. The sensor was installed between the face of spindle cover and the chucking element and measured pure radial motion of the spindle under the condition with presence of roundness error at measured surface. To prove the effectiveness of the developed system hard aiming tests using ceramic inserts and tool steel as workpiece were conducted. The workpiece was hardened up to 65 Rc. The variations of pure radial motion of the spindle ware measured during the cutting tests. The signals from the sensor showed the same pattern of cutting force variations from the tool dynamometer due to the progress of tool wear. As the flank wear of the ceramic tool increased both static component of cutting forces and the amount of center shift of spindle orbit increased, Results from the research showed that the developed sensor could be utilized as an effective and cheap on-line sensing device to monitor cutting conditions and tool performance in the un-manned machining center.

공리적 접근을 통한 자동 가스절단기의 개발 (Development of an Automatic Pipe-cutting Machine by Axiomatic Approach)

  • 신창호;정진태
    • 대한기계학회논문집A
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    • 제26권9호
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    • pp.1866-1873
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    • 2002
  • The pipe-cutting machine developed in this study is a portable device used to cut a steel pipe. The machine, which is attached to the steel pipe by magnetic force, is moving around the pip e using four wheels. It also works for straight cutting of a steel plate. For the higher precision and labor time reduction, the automation of a pipe-cutting process is needed. However, it is not easily achieved because of vibrations and the loss of track. It is also found that the problems of the automation arise from the coupling of the functional requirements for the pipe-cutting machine. So, it is very difficult io solve the problems by a conventional design method. To overcome the difficulties the new design process for the pipe-cutting machine is established by axiomatic approach in this paper. Based on the Independence Axiom design process, a new product is designed and manufactured. Finally, it is verified by experiments that the performance of the automatic pipe-cutting machine is improved

단기순환림 생산을 위한 삽목 이식기 개발 (Development of Stem-cutting Transplanter for Short-term Rotation Coppice)

  • 김동화;김대철;김상헌;신범수
    • Journal of Biosystems Engineering
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    • 제35권1호
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    • pp.37-45
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    • 2010
  • Since SRC (Short-term Rotation Coppice) such as poplar and willow can be harvested in three years, they are known to be a potential forest biomass as fuel for a power plant. The production system including transplanting and harvesting is, however, necessary to be mechanized because such a biomass should be handled in a massive volumetric size. A pull-type stem-cutting transplanter was developed in the research as the first step to realize the production of SRC. A needle-like transplanting device pushes a stem-cutting into the prepared soil bed by a pneumatic cylinder, and another device firms soil around a stem-cutting transplanted. Since this is an intermittent operation, it was necessary to develop a zero horizontal velocity mechanism which enabled only the transplanting needle part to continue a zero horizontal movement relative to the ground during the transplanting operation even when the tractor kept moving forward. The 2-row transplanter can transplant stem-cuttings at the rate of 6.5 seconds per row without missing a single attempt. The planting depth and distance were well maintained and controlled. Their CVs were between 2.1~3.4% and 0.87~1.7% for the depth and the distance, respectively. Although, the transplanted stem-cuttings tended to lean outward from the back-view and forward from the side view, they were planted within the range of $3^{\circ}$ from the upright position.

자기연마기술을 이용한 고속절삭공구의 성능향상에 관한 연구 (A Study on the Improvement of Performance for High Speed Cutting Tool using Magnetic Fluid Polishing Technique)

  • 조종래;양순철;정윤교
    • 한국공작기계학회논문집
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    • 제15권1호
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    • pp.32-38
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    • 2006
  • The magnetic fluid polishing technique can polish the tool of complex shape, because the polishing method which polishes as compress the workpiece by the magnetism abrasives to arrange to the linear according to the line of magnetic force. Therefore, we producted the magnetic fluid polishing device in order that mirror like finishing processes the tool surface. In order to a polishing condition selection, polishing characteristic was estimated by polishing conditions which are magnetic flux density, polishing speed, grain size, magnetic fluid. The tool was polished to the selected polishing condition. The result to evaluate the polished tool's performance with the cutting force and tool wear, the polished tool's performance was improved compared with the tool not to polish.

금형강의 고속가공시 공구상태의 감시 (Monitoring of tool conditions in high-speed machining of die material)

  • 허현;이기용;정융호;이득우;김정석;황경현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.131-134
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    • 1995
  • The high efficiency and accuracy in machining the die material can be abtained in high speed machining, so it is necessary to analyze the mechanism of high speed cutting process : cutting force, flank wear. The tool dynomometer with high natural frequency is newly developed. With this device, the mechanism of high speed cutting process is investigated according to speed and feedate.

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