• Title/Summary/Keyword: Current-carrying capacity

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Evaluation of Resistance Spot Weld Interfacial Fractures in Tensile-Shear Tests of TRIP 1180 Steels (인장전단시험을 이용한 TRIP1180강의 계면파단특성 평가)

  • Park, Sang-Soon;Choi, Young-Min;Nam, Dae-Geun;Kim, Young-Seok;Yu, Ji-Hun;Park, Yeong-Do
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.81-91
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    • 2008
  • The weldability of resistance spot welding of TRIP1180 steels for automobile components investigated enhance in order to achieve understanding of weld fracture during tensile-shear strength (TSS) test. The main failure modes for spot welds of TRIP1180 steels were nugget pullout and interfacial fracture. The peak load to cause a weld interfacial failure was found to be related to fracture toughness of the weld and the weld diameter. Although interfacial fracture occurred in the spot welded samples, the load-carrying capacity of the weld was high and not significantly affected by the fracture mode. Substantial part of the weld exhibits the characteristic dimple (or elongated dimple) fractures on interfacial fractured surface also, dimple fracture areas were drawmatically increased with heat input which is propotional to the applied weld current. In spite of the high hardness values associated with the martensite microstructures due to high cooling rate. The high load-carrying ability of the weld is directly associated with the area of ductile fracture occurred in weld. Therefore, the judgment of the quality of resistance spot welds in TRIP1180 steels, the load-carrying capacity of the weld should be considered as an important factor than fracture mode.

The Effect of Paint Baking on the Strength and Failure of Spot Welds for Advanced High Strength Steels (고강도 강판 저항 점용접부 강도 및 파단에 미치는 Paint Baking의 영향)

  • Choi, Chul Young;Lee, Dongyun;Kim, In-Bae;Kim, Yangdo;Park, Yeong-Do
    • Korean Journal of Metals and Materials
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    • v.49 no.12
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    • pp.967-976
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    • 2011
  • Conventional fracture tests of resistance spot welds have been performed without consideration of the paint baking process in the automobile manufacturing line. The aim of this paper is to investigate the effect of the paint baking process on load carrying capacity and fracture mode for resistance spot welded 590 dual phase (DP), 780DP, 980DP, 590 transformation in duced plasticity (TRIP), 780TRIP and 1180 complex phase (CP) steels. With paint baking after resistance spot welding, the l-shape tensile test (LTT) and nano-indentation test were conducted on the as-welded and paint baked samples. Paint baking increased the load-carrying capacity of the resistance spot welded samples and improved the fracture appearance from partial interfacial fracture (PIF) to button fracture (BF). Improvement in fracture appearance after LTT is observed on weldments of 780 MPa grade TRIP steels, especially in the low welding current range with paint baking conditions. The higher carbon contents (or carbon equivalent) are attributed to the low weldability of the resistance spot welding of high strength steels. Improvement of the fracture mode and load carrying ability has been achieved with ferrite hardening and carbide formation during the paint baking process. The average nano-indentation hardness profile for each weld zone shows hardening of the base metal and softening of the heat affected zone (HAZ) and the weld metal, which proves that microstructural changes occur during low temperature heat treatment.

Thermal Characteristics Analysis of Upper Arm Hybrid Structure of Lightweight Pantograph Considering Heat Source by Collecting Current (집전전류에 의한 열원을 고려한 경량 판토그래프 상부암 혼성구조체의 열 특성 분석 연구)

  • Park, Chan-Bae;Jeong, Geochul
    • Journal of the Korean Society for Railway
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    • v.20 no.4
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    • pp.466-473
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    • 2017
  • Recently, domestic railway related institutes are developing pantographs for high speed trains; to lighten the upper arm, this device has a composite structure of CFRP (Carbon Fiber Reinforced Plastic) and aluminum instead of conventional steel. In the case of KTX-Sancheon, the pantograph must have a large current capacity because this system is of power-car type, supplying all necessary power for the train through a single pantograph. If the thickness of the pipe is arbitrarily increased in order to increase the current carrying capacity, without analyzing the thermal characteristics of the aluminum pipe, the increase in the weight of the upper arm may cause degradation of the current collecting performance. Therefore, in this paper, using the thermal analysis technique, we analyze the temperature change characteristics of the aluminum pipe of the upper arm over time, while receiving power at the stationary state of the KTX-Sancheon; we also examine the adequacy of the minimum thickness of the aluminum pipe in accordance with the proposed pantograph flow capacity.

A Study on Development of End Bracket for External Prestress Method (외부프리스트레스트 보강 공법에 사용되는 단부 브라켓의 개발 연구)

  • 한만엽;이재형
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.721-726
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    • 1999
  • Diverse strengthening methods for reinforced concrete are applied to real structures with a variety of materials. On the other hand, only external prestressing is used for strengthening damaged prestressed concrete girders. But the end brackets for external prestressing are hard to design and to manufacture, the magnitude of prestressing is limited when applied to real structures. The current end brackets are not clearly understood in load transmitting mechanisms and they may damage the original girder by drilling during construction. And also the designed welding area of the current bracket is insufficient to support the high load. The problems of current end bracket are solved in this study. And a new and improved end bracket is proposed and tested. The tested end bracket is similar to the end bearing bracket, but many supportting plates are addded to increase its welding length of the weakest point of the bracket. The increased welding length finally increases its load carrying capacity significantly.

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Current overshoot operation of a REBCO magnet to mitigate SCF

  • Lee, Changhyung;Hahn, Seungyong;Bang, Jeseok;Cho, Jeonwook;Kim, Seokho
    • Progress in Superconductivity and Cryogenics
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    • v.20 no.4
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    • pp.65-69
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    • 2018
  • Due to large in-field current carrying capacity and strong mechanical strength, a REBCO wire has been regarded as a viable high temperature superconductor (HTS) option for high field MRI and > 1 GHz (>23.5 T) NMR magnets. However, a REBCO magnet is well known to have an inherent problem of field inhomogeneity, so-called 'Screening Current induced magnetic Field (SCF)'. Recently, 'field shaking' and 'current overshoot operation' techniques have been successfully demonstrated to mitigate the SCF and enhance the field homogeneity by experiments. To investigate the effectiveness of current overshooting operation technique, a numerical simulation is conducted for a test REBCO magnet composed of a stack of double pancake coils using '2D edge-element magnetic field formulation' combined with 'domain homogenization' scheme. The simulation result demonstrates that an appropriate amount of current overshoot can negate the SCF. To verify the simulation results, current overshoot experiments are conducted for the REBCO magnet in liquid nitrogen. Experimental results also demonstrate the possible application of current overshoot technique to mitigate the SCF and enhance the field homogeneity.

Axial Load Test of Prefabricated Composite Columns Using Bolt-connected Steel Angles (볼트접합 앵글을 사용한 합성기둥의 중심축 압축실험)

  • Kim, Hyeon Jin;Hwang, Hyeon Jong;Park, Hong Gun;Kim, Dong Kwan;Yang, Jong Min
    • Journal of Korean Society of Steel Construction
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    • v.29 no.2
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    • pp.147-158
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    • 2017
  • The present study focused on the structural performance of newly developed prefabricated composite columns (PSRC composite column) using bolt-connected steel angles. Concentric axial loading tests were performed for four 2/3 scaled PSRC column specimens and two conventional SRC column specimens. The test parameters were the spacing and sectional configurations of lateral reinforcement, and width-to-thickness ratio of steel angles. The test results showed that the axial load-carrying capacity and deformation capacity of the PSRC column specimens were comparable to those of the conventional SRC column specimens. Closely spaced steel plates and Z-shaped steel plates for lateral reinforcement increased the deformation capacity of the PSRC column specimens. The load-carrying capacity was greater than the prediction by current design codes. Numerical analysis was performed for the specimens. The results agreed well with the test results in terms of initial stiffness, load-carrying capacity, except for strength degradation due to cover concrete spalling.

A Case Study on the Measurement and Estimation of Bearing Capacity of Large Diameter Bored Pile (대구경 현장타설말뚝의 지지력 측정 사례연구)

  • 이원제;정훈준;이우진;장기수
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.11a
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    • pp.285-292
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    • 2000
  • Though there has been increasing use of large diameter drilled shaft as a foundation structure of bridges, current practice for quality control is to confirm the minimum required load carrying capacity during construction stage. For economic and appropriate design of drilled shaft, it is necessary to evaluate the load transfer mechanism by pile load tests during initial stage of construction and to use the test results as a feedback to a revision of initial design. In this paper, results of load tests peformed at several domestic sites are presented to investigate the load transfer characteristics of large diameter drilled shaft. It was found that most of the load on piles is sustained by shaft friction and that only small portion of the load reaches the bottom of the drilled shaft. Some test results of drilled shaft by Pile Driving Analyzer performed at same sites are also presented to compare the load transfer characteristics interpreted from static pile load tests.

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Flow-Aware Link Dimensioning for Guaranteed-QoS Services in Broadband Convergence Networks

  • Lee, Hoon;Sohraby, Khosrow
    • Journal of Communications and Networks
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    • v.8 no.4
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    • pp.410-421
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    • 2006
  • In this work, we propose an analytic framework for dimensioning the link capacity of broadband access networks which provide universal broadband access services to a diverse kind of customers such as patient and impatient customers. The proposed framework takes into account the flow-level quality of service (QoS) of a connection as well as the packet-level QoS, via which a simple and systematic provisioning and operation of the network are provided. To that purpose, we first discuss the necessity of flow-aware network dimensioning by reviewing the networking technologies of the current and future access network. Next, we propose an analytic model for dimensioning the link capacity for an access node of broadband convergence networks which takes into account both the flow and packet level QoS requirements. By carrying out extensive numerical experiment for the proposed model assuming typical parameters that represent real network environment, the validity of the proposed method is assessed.

Safety Assessment and Rating of Road Bridges against the Crossing of Heavy Military Tanks (군용전차(軍用戰車) 통과(通過)에 대한 도로교량(道路橋梁)의 안전도분석(安全度分析) 및 내하력판정(耐荷力判定))

  • Cho, Hyo Nam;Han, Bong Koo;Chun, Chai Myung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.8 no.1
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    • pp.61-68
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    • 1988
  • This study is intended to propose an approach to reliability-based safety evaluation as well as LRFR(Load and Resisitance Factor Rating) type capacity classification of military or civilian bridges based on the limit state models which are delived by incorporating all the uncertainties of resistance and load random variables including deterioration, and are used in a practical AFOSM (Advanced First Order Second Moment) method. The proposed methods for the assement of safety and load carrying capacity are applied for the evaluation of rating and classifications of several practical bridges against the crossing of military vehicles. Based on the observation of the numerical results, it can be concluded that the current NATO classification method which is based on the traditionl allowable stress concept can not provide real load carrying capacity but results in nominal classification, and therefore the reliability-based safety evaluation and LRFR-classification method or the corresponding rational allowable stress method proposed in this paper may have to be introduced into the classification practice.

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Tensile capacity of mortar-filled rectangular tube with various connection details

  • Kim, Chul-Goo;Kang, Su-Min;Eom, Tae-Sung;Baek, Jang-Woon
    • Steel and Composite Structures
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    • v.44 no.3
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    • pp.339-351
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    • 2022
  • A mortar-filled rectangular hollow structural section (RHS) can increase a structural section property as well as a compressive buckling capacity of a RHS member. In this study, the tensile performance of newly developed mortar-filled RHS members was experimentally evaluated with various connection details. The major test parameters were the type of end connections, the thickness of cap plates and shear plates, the use of stud bolts, and penetrating bars. The test results showed that the welded T-end connection experienced a brittle weld fracture at the welded connection, whereas the tensile performance of the T-end connection was improved by additional stud bolts inserted into the mortar within the RHS tube. For the end connection using shear plates and penetrating stud bolts, ductile behavior of the RHS tube was achieved after yielding. The penetrating bars increased load carrying capacity of the RHS. Based on the analysis of the load transfer mechanism, the current design code and test results were compared to evaluate the tensile capacity of the RHS tube according to the connection details. Design considerations for the connections of the mortar-filled RHS tubes were also recommended.