• Title/Summary/Keyword: Cu wire

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Effect of Atmospheric Gas on the Size and Distribution of Cu Nano Powders Synthesized by Pulsed Wire Evaporation Method (전기 폭발법에 의해 제조된 나노 구리 분말의 크기와 분포에 미치는 조업 가스의 영향)

  • ;;;Y. A. Kotov
    • Journal of Powder Materials
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    • v.11 no.3
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    • pp.210-216
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    • 2004
  • The possibility to decrease agglomeration of Cu nano powders and their separation during pulsed wire evaporation (PWE) process was investigated by controlling the working gas system, i.e., the design of the gas path, the type and pressure of the atmospheric gas. As a result, it was possible to choose the optimal design of the gas path providing large specific surface area and high degree of separation of the synthesized Cu nano powders. It was also shown that an Ar+10∼50$N_2$ mixture can be used in production of Cu nano powders, which do not react with nitrogen.

Enhancement of Cu Wire Bondability by Increasing the Surface Roughness of Capillary (표면 요철이 발달된 캐필러리 적용에 따른 Cu 와이어의 본딩 특성)

  • Lee, Jong-Hyun;Kim, Ju-Hyung;Kang, Hong-Jeon;Kim, Hak-Bum;Moon, Jung-Tak;Riu, Doh-Hyung
    • Korean Journal of Metals and Materials
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    • v.50 no.12
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    • pp.913-920
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    • 2012
  • In spite of some problems in processability and bondability, Au wires in the microelectronics industry are gradually being replaced by copper wires to reduce the cost of raw material. In this article, the effects of surface roughness enhanced capillaries on thermosonic Cu wire bonding were evaluated. The roughness-enhanced zirconia toughened alumina (ZTA) capillaries were fabricated via a thermal grooving technique. As a result, the shear bond strength of first bonds (ball bonds) bonded using the roughness-enhanced capillary was enhanced by 15% as compared with that of normal bonds due to more effective plastic deformation and flow of a Cu ball. In the pull-out test of second bonds (stitch bonds), processed at two limit conditions on combinations of process parameters, the bond strength of bonds formed using the roughness-enhanced capillary also resulted in values higher by 55.5% than that of normal bonds because of the increase in the bonding area, indicating the expansion of a processing window for Cu wire bonding. These results suggest that the adoption of roughness-enhanced capillaries is a promising approach for enhancing processability and bondability in Cu wire bonding.

The Coating Materials of Electrode Materials on Machinability of W-EDM (와이어전극의 도금재료가 W-EDM 가공성에 미치는 영향)

  • 김창호;허관도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.735-738
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    • 2000
  • The characteristics of wire electrical discharge machining (WEDM) are governed by many factors such as the power supply type, operating condition and electrode material. This work deals with the effect of wire electrode materials on the machining characteristics such as, metal removal rate, surface characteristics and surface roughness during WEDM A wire's thermal physical properties are melting point, electrical conductivity and vapor pressure. One of the desired qualities of wire is a low melting point and high vapor pressure to help expel the contaminants from the gap. They are determined by the mix of alloying elements (in the case of plain brass and coated wire) or the base core material(i.e. molybdenum). Experiments have been conducted regarding the choice of suitable wire electrode materials and influence of the properties of these materials on the machinability and surface characteristics in WEDM, the experimental results are presented and discussed from their metallurgical aspect. And the coating effect of various alloying elements(Au, Ag, Cu, Zn, Cr, Mn, etc.) to the Cu or 65-35 brass core on them was reviewed also. The removal rate of some coated wires are higher than that of 65-35 brass electrode wire because the wire is difficult to break due to the wire cooling effect of Zn evaporation latent heat and the Zn oxide on the surface is effective in preventing short circuit. The removal rate increases with increasing Zn content from 35, 40 and Zn coated wire

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Fabrication and Characterization of Carbon-Coated Cu Nanopowders by Pulsed Wire Evaporation Method (전기선폭발법에 의해 카본 코팅된 Cu 나노분말의 제조 및 특성 연구)

  • Lee, H.M.;Park, J.H.;Hong, S.M.;Uhm, Y.R.;Rhee, C.K.
    • Journal of Powder Materials
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    • v.16 no.4
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    • pp.243-248
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    • 2009
  • Carbon-coated Cu nanopowders with core/shell structure have been successfully fabricated by pulsed wire evaporation (PWE) method, in which a mixed gas of Ar/$CH_4$ (10 vol.%) was used as an ambient gas. The characterization of the samples was carried out using x-ray diffraction (XRD), scanning electron microscope (SEM), and high resolution transmission electron microscope (HRTEM). It was found that the nanoparticles show a spherical morphology with the size ranging of 10-40 nm and are covered with graphite layers of 2-4 nm. When oxygen-passivated Cu nanopowders were annealed under flowing argon gas (600 and 800$^{\circ}C$), the crystallinity of $Cu_2O$ phase and the particle size gradually increased. On the other hand, carbon-coated Cu nanopowders remained similar to as-prepared case with no additional oxide or carbide phases even after the annealing, indicating that the metal nanoparticles are well protected by the carbon-coating layers.

Analysis of a Fire Case Caused by Heat Generation due to Cu2O Breeding (아산화동증식 발열에 의한 화재 사례의 분석)

  • Park, Jin-Young;Lee, Eui-Pyeong
    • Fire Science and Engineering
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    • v.34 no.2
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    • pp.54-63
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    • 2020
  • Although fires caused by heat generation due to Cu2O breeding in wire connections are well-known among fire investigators, there are few papers on the analysis and introduction of fire cases by heat generation due to Cu2O breeding. This study analyzed fire statistics caused by heat generation in electrical connections and the phenomena and features of heat generation due to Cu2O breeding. Then, a fire which occurred in the wire connection in a university lab by heat generation due to Cu2O breeding was analyzed in more detail. This fire case could reach a conclusion that heat generation due to Cu2O breeding caused a fire in the wire connection through the fire pattern investigation of fire origin, the visual investigation of wire connection, 3D CT, power-on-test, and stereoscopic microscopy, SEM and EDS analysis.

The Preparation of Ceramic YBaCuO System Superconducting wire (세라믹 YBaCuO계 초전도 선재의 제조)

  • 박성진;한태희;한병성;김양수
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.40 no.9
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    • pp.908-912
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    • 1991
  • YBaCuO oxide superconductor-shows superconductive at Liquid Nitrogen temperature-must be preparate wire or thin film form for utility. The wiring is possible with heat treatment after appropriate mixture of polymeric binder and YBaCuO oxide superconductor has fabricated. This study, analyzed the characteristics of fabricated superconductor and extruded wire after application to each of a mixed at different rate in the superconductor and compared with an original pure sample. From the result, we knew that the binder component influences superconducting characteristics. The best condition for superconductivity occurred at a criticla temperature of 86.4K (8:2 rate) and at a critical current density of 100.27A/cmy with a binder packing ratio of about 20~25 percent.

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The Microstructure and Critical Current Property of $Nb_3Sn$ wire (내부확산법으로 제조한 $Nb_3Sn$선재의 미세조직 및 임계전류특성)

  • Kim, S.C.;Oh, S.S.;Ha, D.W.;Ha, H.S.;Ryu, K.S.;Kwon, H.W.
    • Proceedings of the KIEE Conference
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    • 1997.07d
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    • pp.1472-1474
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    • 1997
  • In this study, the $Nb_3Sn$ wire was tried to fabricate by internal tin process to investigate the relationship between the processing parameters in a cold working and the microstructure. The critical current densities of $Nb_3Sn$ wires were evaluated in magnetic fields at 4.2 K. $Nb_3Sn$ compound layer was found to be formed between Nb core and Cu-Sn. The Cu part in the wire transformed to Cu-Sn by the reaction with Sn and the Sn in the Cu-Sn part reacted with Nb.

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Fabrication of Bi-Sr-Ca-Cu-O superconducting wire by the sol-gel method (졸겔법에 의한 Bi-Sr-Ca-O계 초전도체 선재 제조)

  • 장미혜;한병성
    • Electrical & Electronic Materials
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    • v.5 no.2
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    • pp.175-181
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    • 1992
  • Y-Ba-Cu-O계 보다 화학적 내구성이 좋은 Bi-Sr-Ca-Cu-O계 초전도체 wire를 중합 binder와 초전도체 파우더를 혼합하여 sol-gel법으로 제조하였다. 여러가지 혼합비와 열처리 조건하에서 제조한 wire의 특성분석 결과 Bi$_{2}$Sr$_{2}$Ca$_{2}$Cu$_{3}$O계 초전도체와 binder의 최적 혼합율은 22.25%이었고 가열비는 0.33.deg.C/min로 500.deg.C까지는 Ar gas와 $O_{2}$ gas분위기로 열처리하고 500.deg.C에서 835.deg.C까지는 $O_{2}$ gas분위기에서 40h동안 열처리하였을때 임계온도 98K를 갖는 초전도 선재를 얻을 수 있었다.

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Preparation and Analysis of Cu Nanopowder by Wire Explosion in Distilled Water (증류수 중 전기폭발에 의한 Cu 나노분말 제조 및 분석)

  • Cho, Chu-Hyun;Jin, Yun-Sik;Kang, Chung-Il;Lee, Gyung-Ja;Rhee, Chang-Kyu
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.7
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    • pp.1272-1275
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    • 2010
  • The Cu powder was prepared in distilled water. It has a wide range of size distribution. The submicron-sized particles in the Cu powder were removed by using continuous type centrifugal separator. The average particle size after classification was approximately 50nm. The XRD analysis showed that pure Cu phase and oxide phase ($Cu_2O$)weremixedinthepowderpreparedbythismethod.

Fabrication of Porous Nano Particles from Al-Cu Alloy Nano Powders Prepared by Electrical Wire Explosion (전기선 폭발법으로 제조된 Al-Cu 합금 나노분말을 이용한 다공성 나노 입자 제조)

  • Park, Je-Shin;Kim, Won-Baek;Suh, Chang-Youl;Ahn, Jong-Gwan;Kim, Byoung-Kyu
    • Journal of Powder Materials
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    • v.15 no.3
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    • pp.234-238
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    • 2008
  • Al-Cu alloy nano powders have been produced by the electrical explosion of Cu-plated Al wire. The porous nano particles were prepared by leaching for Al-Cu alloy nano powders in 40wt% NaOH aqueous solution. The surface area of leached powder for 5 hours was 4 times larger than that of original alloy nano powder. It is demonstrated that porous nano particles could be obtained by selective leaching of alloy nano powder. It is expected that porous Cu nano powders can be applied for catalyst of SRM (steam reforming methanol).