• Title/Summary/Keyword: Cryogenic material

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The Effects of Kevlar Pulp on Polyurethane Foam for Cryogenic Temperature (극저온용 폴리우레탄 폼에 미치는 케블라 펄프의 영향)

  • Oh, Jong-Ho;Bae, Jin-Ho;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.6
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    • pp.514-520
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    • 2018
  • Polyurethane foam has excellent mechanical strength and insulation performance, and has been adopted as an insulation material for $-163^{\circ}C$ liquefied natural gas carrier. In this study, Kevlar Polyurethane Foams(K-PUF) were synthesized by adding Kevlar pulp with excellent mechanical strength for the purpose of improving the performance of existing polyurethane foam. Since polyurethane foam has mechanical performance depending on the proportions of Kevlar pulp added, the mechanical strength of the K-PUF with ratios of fiber0.2wt.%, 0.4wt.%, 0.6wt.%, 0.8wt.% and 1.0wt.%) was evaluated. The compression tests were performed on the 4 different temperatures($20^{\circ}C$, $-50^{\circ}C$, $-110^{\circ}C$ and $-163^{\circ}C$) in consideration of the environmental characteristics as a cryogenic insulation used in LNG carrier. Besides, the effects of the fiber addition on polyurethane foam with closed cell structure were evaluated in a phenomenological approach through SEM analysis. All the results were compared to Neat-polyurethane foam. As a results, 0.8wt.% K-PUF showed the improved mechanical strength, and the addition of Kevlar pulp in a certain ratio improves the mechanical performance by enhancing the compression resistance.

Analysis of Shear Behavior and Fracture Characteristics of Plywood in Cryogenic Environment (극저온 환경 하 플라이우드의 전단 거동 및 파손 특성 분석)

  • Son, Young-Moo;Kim, Jeong-Dae;Oh, Hoon-Kyu;Kim, Yong-Tai;Park, Seong-Bo;Lee, Jae-Myung
    • Journal of Ocean Engineering and Technology
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    • v.33 no.5
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    • pp.394-399
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    • 2019
  • Plywood is a laminated wood material where alternating layers are perpendicular to each other. It is used in a liquefied natural gas (LNG) carrier for an insulation system because it has excellent durability, a light weight, and high stiffness. An LNG cargo containment system (LNG CCS) is subjected to loads from gravity, sloshing impact, hydrostatic pressure, and thermal expansion. Shear forces are applied to an LNG CCS locally by these loads. For these reasons, the materials in an LNG CCS must have good mechanical performance. This study evaluated the shear behavior of plywood. This evaluation was conducted from room temperature ($25^{\circ}C$) to cryogenic temperature ($-163^{\circ}C$), which is the actual operating environment of an LNG storage tank. Based on the plywood used in an LNG storage tank, a shear test was conducted on specimens with thicknesses of 9 mm and 12 mm. Analyses were performed on how the temperature and thickness of the plywood affected the shear strength. Regardless of the thickness, the strength increased as the temperature decreased. The 9 mm thick plywood had greater strength than the 12 mm thick specimen, and this tendency became clearer as the temperature decreased.

Nonlinear Thermal Stress Analysis of In-ground LNG Storage Tank (LNG 지하 저장탱크 벽체의 비선형 열응력 해석)

  • 곽효경;송종영;이광모
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2000.04b
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    • pp.111-118
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    • 2000
  • Concrete cracking due to the temperature gradient across the wall, caused by the difference in temperature between cryogenic liquid natural gas stored and surrounding environment of in-ground LNG storage tank, is investigated in this study. Crack propagation of concrete LNG tank is effectively simulated by using a layered degenerated shell element. In addition, material nonlinearity is taken into consideration on the basis of the nonlinear elastic-orthotropic model. Finally, numerical analysis for a real LNG storage tank is conducted with the objective to verify the efficiency of the introduced model.

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Cyclic Stress-strain Hardening Model of AC4C-T6 Alloy at Cryogenic Temperature (극저온 상태에서 AC4C-T6 의 가공 경화 모델 결정에 관한 연구)

  • Lee, Jae-Beom;Kim, Kyung-Su;Lee, Jang-Hyun;Yoo, Mi-Ji;Choung, Joon-Mo
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.5
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    • pp.498-509
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    • 2009
  • Present study is concerned with the simulation of plasticity models for the cyclic stressstrain behavior of aluminum alloy AC4C-T6 that can be used for primary materials of LNG cargo pump. Material model of cyclic hardening and plasticity for aluminum alloy AC4C-T6 was investigated through experiments and numerical simulations. Monotonic tensile and cyclic tension-compression test under symmetric load cycles was performed at both room temperature and cryogenic temperature of $-165^{\circ}C$. Based on the experimental data plastic hardening models were evaluated for isotropic/kinematic/combined hardening. FEA (Finite Element Analysis) models which describe the cyclic stress-strain relationship were evaluated for the simulation of plasticity. An appropriate hardening model is proposed comparing the results of FEA with those of experiments.

A Study on the Stress ratio affect on the Fatigue Crack Characteristics of Pressure Vessel SA516 Steel at Low Temperature (저온 압력용기용 SA516강의 응력비에 따른 피로크랙 전파특성에 관한 연구)

  • 박경동;하경준;박형동
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.6
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    • pp.1228-1236
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    • 2001
  • In this study, CT specimens were prepared from ASTH A5l6 steel which was used for pressure vessel plates for moderate and lower temperature service. And we got the fellowing characteristics from fatigue crack growth test carried out in the environment of room and low temperature at $25^{\circ}C$ , $-30^{\circ}C$, $-60^{\circ}C$, $-80^{\circ}C$, $-100^{\circ}C$ and $-120^{\circ}C$ and in the range of stress ratio of 0.1, 0.3 by means of opening mode displacement. At the constant stress ratio, the Threshold stress intensity factor range ΔAKth in the early stage of fatigue crack growth (Region I) and stress intensity factor range $\DeltaK$ in the stable of fatigue crack growth (Region II) was increased in proportion to descend temperature. It assumed that the fatigue resistance characteristics and fracture strength at low temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region. The straight line slope relation of logarithm da/dN-$\Delta$K in Region II that is, the fatigue clack growth exponent m increased with descending temperature at the constant stress ratio. It assumed that the fatigue crack growth rate da/dN is rapid in proportion to descend temperature in Region II and the cryogenic-brittleness greatly affect a material with decreasing temperature.

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Tensile and Fatigue Strengths of STS304L for LNG Membrane Storage Tank (멤브레인 LNG 저장탱크용 STS304L의 인장 및 피로강도)

  • Na, Seong Hyeon;Kim, Yeong Gyun;Kim, Jae Hoon
    • Journal of the Korean Society of Safety
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    • v.31 no.4
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    • pp.9-14
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    • 2016
  • STS304L of membrane structure has been used for a LNG storage tank and has exposed long time under the cryogenic temperature. The purposes of this study are to evaluate the mechanical properties of base and used materials for STS304L of membrane. The tensile and high cycle fatigue tests were investigated for STS304L of membrane used over 20 years at room temperature and $-162^{\circ}C$. In addition, the test of base STS304L was performed in order to compare with used material properties. The chemical composition and phase change were investigated from EDS and XRD. From results of tensile test, yield and ultimate tensile strengths of used STS304L are smaller than those of base STS304L. S-N curves were obtained from fatigue tests at both temperatures. Also, P-S-N curves were presented with statistical method recommend by JSME-S002. Fractography was conducted for analysis of fracture mechanisms.

A Study of Fatigue Crack Threshold Characteristics in Pressure Vessel Steel at Low Temperature (압력용기용 강의 저온 피로크랙 하한계 특성에 관한 연구(II))

  • 박경동;김정호;정찬기;하경준
    • Journal of Ocean Engineering and Technology
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    • v.14 no.3
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    • pp.78-83
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    • 2000
  • In this study, CT specimens were prepared from AST SA516 Gr. 70 which was used for pressure vessel plates for room and low temperature service. And we got the following characteristics from fatigue crack growth test carried out in the environment of room and low temperature at 25$^{\circ}C $, -60$^{\circ}C $, -80$^{\circ}C $ and -100$^{\circ}C $ and in the range of stress ratio of 0.05, 0.3 by means of opening mode displacement. At the constant stress ratio, the threshold stress intensity factor range ${\delta} K_{th}$ in the early stage of fatigue crack growth (Region I) and stress intensity factor range $\delta $K in the stable of fatigue crack growth (Region II) were increased in proportion to descending temperature. It was assumed that the fatigue resistance characteristics and fracture strength at low temperature is considerable higher than that of room temperature in the early stage and stable of fatigue crack growth region. The straight line slope relation of logarithm da/dN -$\delta $K in Region II, that is, the fatigue crack growth exponent m increased with descending temperature at the constant stress ratio. It was assumed that the fatigue crack growth rate da/dN is rapid in proportion to descending temperature in Region II and the cryogenic-brittleness greatly affect a material with decreasing temperature.

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Structural Evaluations of the Bellows for a Gas-generator Lox Shut-off Valve (가스발생기 산화제 개폐밸브 주름관 구조 평가)

  • Yoo, Jae-Han;Lee, Joong-Youp;Lee, Soo-Yong;Lim, Hyeong-Tae
    • Aerospace Engineering and Technology
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    • v.11 no.1
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    • pp.91-97
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    • 2012
  • The structural analyses and experimental results for the bellows of a gas-generator liquid oxygen shut-off valve were presented. The bellows experiences axial compression and external high pressure loadings at cryogenic temperatures. The analyses were performed using EJMA (Expansion Joint Manufacturing Association) standard and the commercial FE (finite element) analysis program, Abaqus v6.9, at room and cryogenic temperatures. The spring modulus, the induced stress and the expected fatigue life of the bellows were compared respectively. The effects by the contact and the material plasticity on the FE analysis results were also analyzed. Also, FE analyses related to a burst test were presented.

Development of Temperature and Strain-Rate Dependent Unified Constitutive Equation for Ships and Offshore Structures (선박 및 해양구조물용 극저온 재료의 온도 및 변형률 속도 의존 통합 구성방정식 개발)

  • Park, Woong-Sup;Kim, Jeong-Hyeon;Chun, Min-Sung;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.3
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    • pp.200-206
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    • 2011
  • The mechanical properties of the most widely used cryogenic materials, i.e. austenitic stainless steel (ASS), aluminum alloy and invar steel, strongly depend on temperatures and strain rates. These phenomena show very complicated non-linear behaviors and cannot be expressed by general constitutive equation. In this study, an unified constitutive equation was proposed to represent the effect of temperature and strain rate on the materials. The proposed constitutive equation has been based on Tomita/Iwamoto and Bodner/Partom model for the expression of 2nd hardening due to martensite phase transformation of ASS. To simulate ductile fracture, modified Bodner/Chan damage model was additionally applied to the model and the model validity was verified by comparison of experimental and simulation results.

Mechanical Properties of ODS Fe Alloys Produced by Mechano-Chemical Cryogenic Milling (극저온 기계화학적 밀링(Mechano-Chemical Milling)에 의해 제조된 ODS Fe 합금의 기계적 특성)

  • Hahn, Sung-In;Hong, Young-Hwan;Hwang, Seung-Joon
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.3
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    • pp.138-145
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    • 2012
  • An ${\alpha}$-Ferrite (Fe) powder dispersed with 4 vol.% of $Al_2O_3$ was successfully produced by a simple miling at 210 K with a mixture of $Fe_2O_3$, Fe and Al ingredient powders, followed by 2 step high temperature consolidation: Hot Pressing (HP) at 1323 K and then Hot Isostatic Pressing at 1423 K. The microstructure of the consolidated material was characterized by standard metallographic techniques such as XRD (X-ray Diffraction), TEM and STEM-EDS. The results of STEM-EDS analysis showed that the HIPed materials comprised a mixture of pure Fe matrix with a grain size of ~20 nm and $Al_2O_3$ with a bimodal size distribution of extremely fine (~5 nm) and medium size dispersoids (~20 nm). The mechanical properties of the consolidated materials were characterized by compressive test and micro Vickers hardness test at room temperature. The results showed that the yield strength of the ODS (Oxide Dispersion Strengthened) Fe alloy are as much as $674{\pm}39$ MPa and the improvement of the yield strength is attributed to the presence of the fine $Al_2O_3$ dispersoid.