• Title/Summary/Keyword: Crushed Aggregates

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Reducing Hydration Heat of Mass Concrete by Applying Combination of Powdered Materials and CGS as Fine Aggregate (분체계 재료조합 및 석탄 가스화 용융 슬래그를 잔골재로 활용한 매스 콘크리트 수화열 저감)

  • Park, Sang-Won;Han, Jun-Hiu;Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.2
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    • pp.169-180
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    • 2024
  • In this study, to suggest an efficient method of using coal gasification slag(CGS), a byproduct from integrated gasification combined cycle(IGCC), as a combined fine aggregate for concrete mixture, the diverse performances of concrete mixtures with combined fine aggregates of CGS, river sand, and crushed sand were evaluated. Additionally, using CGS, the reduction of the hydration heat and the strength developing performance were analyzed to provide a method for reducing the heat of hydration of mass concrete by using combined fine aggregate with CGS and replacing fly ash with cement. The results of the study can be summarized as follows: as a method of recycling CGS from IGCC as concrete fine aggregate, a combination of CGS with crushed sand offers advantages for the concrete mixture. Additionally, when the CGS combined aggregate is used with low-heat-mix designed concrete with fly ash, it has the synergistic effect of reducing the hydration heat of mass concrete compared to the low-heat-designed concrete mixture currently in wide use.

Manufacturing artificial lightweight aggregates using coal bottom ash and clay (석탄 바닥재와 점토를 이용한 인공경량골재 제조)

  • Kim, Kang-Duk;Kang, Seung-Gu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.17 no.6
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    • pp.277-282
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    • 2007
  • The artificial lightweight aggregate (ALA) was manufactured using coal bottom ashes produced from a thermoelectric power plant with clay and, the sintering temperature and batch composition dependence upon physical properties of ALA were studied. The bottom ash (BA) had 13wt% coarse particle (>4.75mm) and showed very irregular shape so should be crushed to fine particles to be formed with clay by extrusion process. Also the bottom ash contained a many unburned carbon which generates the gas by oxidation and lighten a aggregate during a sintering process. Plastic index of green bodies decreased with increasing bottom ash content but the extrusion forming process was possible for the green body containing BA up to 40wt% whose plastic index and plastic limit were around 10 and 22 respectively. The ALA containing $30{\sim}40wt%$ BA sintered at $1100{\sim}1200^{\circ}C$ showed a volume specific density of $1.3{\sim}1.5$ and water absorption of $13{\sim}15%$ and could be appled for high-rise building and super-long bridge.

Gradation Curve of Aggregate using Digital Image Process (디지털 이미지 처리 기법을 이용한 골재의 입도분포곡선)

  • Hwang, Tak-Jin;Cho, Jae-Yoon;Lee, Kwan-Ho
    • Journal of the Korean Society of Hazard Mitigation
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    • v.10 no.2
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    • pp.31-37
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    • 2010
  • Shape conversion coefficient and equivalent diameter for changing 2D image to 3D image by the Digital Image Process(DIP) have been suggested and modified particle size distribution curve has been showed. Couple of aggregates, like two different marine aggregates and two different crushed stones, have been employed. The measured flatness ratios of each aggregate were 0.30, 0.36, 0.47 and 0.83, respectively. Also, the conversion shape coefficients of each aggregate were determinded as 0.77, 0.78, 0.84 and 0.92. The size of aggregate has been modified by multiplying the shape conversion coefficient and the aggregate size from DIP. The modified gradation curve with modified volume and weight of aggregate has been suggested. Within the limited test results, DIP is one of useful to get the particle shape of aggregate with limitation of measuring errors and to apply the particle distribution curve.

Effect of the Replacement of Recycled Coarse Aggregates Under 13mm on Engineering Properties of the Concrete (13mm 이하 순환굵은골재 치환이 콘크리트의 공학적 특성에 미치는 영향)

  • Han, Min-Cheol;Kang, Byeong-Heo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.1
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    • pp.43-49
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    • 2015
  • The objective of this paper is to investigate experimentally the effect of the substitution of recycled aggregates under 13mm on the properties of the concrete using coarse aggregate with size of 13~25mm. Recycled aggregate under 13mm were substituted to the concrete ranged from 10% to 100%. To compare the properties with the case of recycled aggregate, crushed stone with smaller than 13mm was also substituted to the concrete by 20% and 40%. Test results showed that increase of recycled aggregate under 13mm resulted in the increase of slump and compressive strength compared with plain mixture, which was made with only aggregate with 13~25mm size. This is due to the dense gradation of aggregate in association with addition of relatively small particle. It is thought that the use of recycled aggregate under 13mm along with 30% contributes to the quality improvement of the concrete made with only 13~25mm aggregate.

A Study on the Evaluation of the Durability of Concrete Using Copper Slag Aggregates (동슬래그 골재를 함유한 콘크리트의 내구성 평가 연구)

  • Lee, Mun-Hwan
    • Journal of the Korea Concrete Institute
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    • v.20 no.6
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    • pp.773-784
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    • 2008
  • Even if the exploitation of copper slag produced during the smelting process of copper as aggregate for construction purpose has been permitted since 2004 in Korea, the lack of sufficient data enabling to evaluate its long-term stability that is its durability has to date impeded its application. This study intends to investigate experimentally the durability characteristics of 18 and 27 MPa-class commercial concretes in which natural sand (fine aggregates) has been partially replaced by copper slag through accelerated and exposure tests so as to provide bases promoting the application of copper slag concrete. The experimental results revealed insignificant difference of the durability characteristics in most of the mix proportions in which 30% of natural sand was replaced by copper slag. In the case where crushed sand was adopted, tests verified similar characteristics for replacement ratio of 50%. Particularly, the results of the exposure test conducted during 8 years demonstrated that equivalent level of durability was secured compared to the case using natural sand. In the case of 18MPa-class lower grade concrete, exposure test verified also that the physical lifetime similar to 50 years could be secured until carbonation reaches cover depth of 20 mm.

Evaluation of Applicability of Platform Fill Horizontal Drain Pipe System (선재하 수평배수관망 시스템의 적용성 평가)

  • Yoo, Chanho;Han, Yeonjin;Kang, Sooyoung;Baek, Seungcheol
    • Journal of the Korean GEO-environmental Society
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    • v.13 no.3
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    • pp.77-83
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    • 2012
  • The most of horizontal drainages, which is composed of the aggregates made of sand and crushed stone, are used to improve the soft ground. However, where the aggregates are used as the horizontal drainage, it often brings about the delay of consolidation. For this reason, the horizontal drain pipe system is applied to properly improve the soft ground using a drainage pipe instead of horizontal drainage. This system is direct drain method for disappearing the excess porewater pressure which is caused by placing of fill on the soft ground. The large-scale field test was conducted in order to evaluate the applicability and constructability of the horizontal drain pipe system. The settlement characteristics of improved ground with horizontal drain pipe system was observed. It is also compared to the conventional soft ground improvement method to confirm its effectiveness.

Strength and Modulus Relationship of Concrete for Rigid Pavement (포장용 콘크리트의 강도 및 탄성계수 상관관계식)

  • Yang, Sung-Chul;Park, Jong-Won
    • International Journal of Highway Engineering
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    • v.9 no.4
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    • pp.205-213
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    • 2007
  • Strength relationships are presented through experimental data from the concrete strength tests in this study. Various strength tests such as the compressive, flexural, and splitting tensile strength and the modulus of elasticity are included. An experimental work was performed to determine the various strength characteristics for various mix designs. Three different coarse aggregates such as granite, limestone, sandstone were used and included were fine aggregates such as natural sand, washed sand and crushed sand. Also included was cement amount as experimental variable. It was confirmed that each strength value with respect to curing time is to follow a typical strength development curve. With this somewhat reliable test results various strength relationships such as flexural strength-compressive strength, splitting tensile strength-compressive strength, modulus of elasticity-compressive strength, splitting tensile strength-flexural strength were analyzed through statistics. Experimental data were well fitted to the 0.5-power relationship of flexural strength and compressive strength which has been commonly accepted. The splitting tensile strength is expected to be best in the linear relationship from the flexural strength data. Finally splitting tensile strength was found to be proportional to the 0.87 power of the cylindrical compressive strength.

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Compacted expansive elastic silt and tyre powder waste

  • Ghadr, Soheil;Mirsalehi, Sajjad;Assadi-Langroudi, Arya
    • Geomechanics and Engineering
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    • v.18 no.5
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    • pp.535-543
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    • 2019
  • Building on/with expansive soils with no treatment brings complications. Compacted expansive soils specifically fall short in satisfying the minimum requirements for transport embankment infrastructures, requiring the adoption of hauled virgin mineral aggregates or a sustainable alternative. Use of hauled aggregates comes at a high carbon and economical cost. On average, every 9m high embankment built with quarried/hauled soils cost $12600MJ.m^{-2}$ Embodied Energy (EE). A prospect of using mixed cutting-arising expansive soils with industrial/domestic wastes can reduce the carbon cost and ease the pressure on landfills. The widespread use of recycled materials has been extensively limited due to concerns over their long-term performance, generally low shear strength and stiffness. In this contribution, hydromechanical properties of a waste tyre sand-sized rubber (a mixture of polybutadiene, polyisoprene, elastomers, and styrene-butadiene) and expansive silt is studied, allowing the short- and long-term behaviour of optimum compacted composites to be better established. The inclusion of tyre shred substantially decreased the swelling potential/pressure and modestly lowered the compression index. Silt-Tyre powder replacement lowered the bulk density, allowing construction of lighter reinforced earth structures. The shear strength and stiffness decreased on addition of tyre powder, yet the contribution of matric suction to the shear strength remained constant for tyre shred contents up to 20%. Reinforced soils adopted a ductile post-peak plastic behaviour with enhanced failure strain, offering the opportunity to build more flexible subgrades as recommended for expansive soils. Residual water content and tyre shred content are directly correlated; tyre-reinforced silt showed a greater capacity of water storage (than natural silts) and hence a sustainable solution to waterlogging and surficial flooding particularly in urban settings. Crushed fine tyre shred mixed with expansive silts/sands at 15 to 20 wt% appear to offer the maximum reduction in swelling-shrinking properties at minimum cracking, strength loss and enhanced compressibility expenses.

Preventive Measures on Alkali-Silica Reaction of Crushed Stones (쇄석 골재의 알칼리-실리카 반응 방지 대책)

  • Jun Ssang-Sun;Lee Hyo-Min;Seo Ki-Young;Hwang Jin-Yeon;Jin Chi-Sub
    • Journal of the Korea Concrete Institute
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    • v.17 no.1 s.85
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    • pp.129-137
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    • 2005
  • In Korea, due to the insufficiency of natural aggregates and increasing needs of crushed stones, it is necessary to examine the alkali-silica reaction of the crushed stones. The reaction produces an alkali-silica reaction gel which can imbibe pore solution and swell to generate cracks that are visible In affected concrete. In general, crushed stones are tested by petrograptuc examination, chemical method and mortar-bar method, but the most reliable method Is mortar-bar test. This study tested alkali-silica reactivity of crushed stones of various rock types using ASTM C 227 and C 1260, and compared the results of two test methods. This study also analyzed effects of particle size and grading of reactive aggregate on alkali-silica reaction expansion of mortar-bar. The effectiveness of mineral admixtures to reduce detrimental expansion caused by alkali-silica reaction was investigated through the ASTM C 1260 method. The mineral admixtures used were nv ash, silica fume, metakaolin and ground granulated blast furnace slag. The replacement ratios of 0, 5, 10, 15, 25 and $35\%$ were commonly applied for all the mineral admixtures and the replacement ratios of 45 and $55\%$ were additional applied for the admixtures that could maintain workability. The results indicate that replacement ratios of $25\%$ for ay ash, $10\%$ for silica fume, $25\%$ for metakaolin or $35\%$ for ground granulated blast furnace slag were most effective to reduce alkali-silica reaction expansion under the experimental conditions.

Experimental Evaluation of the Punching Shear Strength with Lightweight Aggregate Concrete Slabs (경량골재 콘크리트 바닥판의 펀칭전단강도의 실험적 평가)

  • Kim, Jung-Joong;Moon, Ji-Ho;Youm, Kwang-Soo
    • Journal of the Korea Concrete Institute
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    • v.26 no.3
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    • pp.361-367
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    • 2014
  • This paper investigates the punching shear strength of lightweight aggregate concrete (LWAC) slabs through a series of experimental study. Five full scale slabs were constructed using normal concrete and four different types of LWAC. Each lightweight aggregate (LWA) used in this study had different sources (clay, shale, or slate) and shapes (crushed or spherical shape). Based on the test results, the effect of the lightweight aggregates (LWA) on the punching shear behavior was investigated. From the test results, it was found that the punching shear failure surface of LWAC slab with spherical shape coarse aggregate was less inclined than that with crushed shape coarse aggregate, which resulted in an increase of the area of the shear failure surface. As a result, it leads to the increased punching shear strength of the slab. On the other hand, the failure surfaces of LWAC slab with crushed shape coarse aggregate and normal coarse aggregate were inclined similarly. Finally, the test results of this study were compared with the punching shear strength obtained from current design models, such as ACI and CEB-FIP, to examine the validation of current design model to predict the punching shear strength of the LWAC slab.