• 제목/요약/키워드: Creep life

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An Empirical Approach to Analyze Creep Rupture Behavior of P91 Steel

  • Aslam, Muhammad Junaid;Gur, Cemil Hakan
    • 한국재료학회지
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    • 제31권5호
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    • pp.255-263
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    • 2021
  • P91 steel has been a highly researched material because of its applicability for high-temperature applications. Considerable efforts have been made to produce experimental creep data and develop models for creep life prediction. As creep tests are expensive and difficult to conduct, it is vital to develop authenticated empirical methods from experimental results that can be utilized for better understanding of creep behavior and can be incorporated into computational models for reliable prediction of creep life. In this research, a series of creep rupture tests are performed on the P91 specimens within a stress range of 155 MPa to 200 MPa and temperature range of 640 ℃ (913 K) to 675 ℃ (948 K). The microstructure, hardness, and fracture surfaces of the specimens are investigated. To analyze the results of the creep rupture tests at a macro level, a parameter called creep work density is derived. Then, the relationships between various creep parameters such as strain, strain rate, time to rupture, creep damage tolerance factor, and creep work density are investigated, and various empirical equations are obtained.

열간 금형재의 이종재 마찰용접과 크리프 수명예측 (II) -크리프 수명예측 (Friction Welding of Dissimilar Hot Die Punch materials and Its Creep Life Prediction(II)-Creep Life Prediction by ISM)

  • 박일동;공유식;오세규;전태언
    • 한국해양공학회지
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    • 제15권2호
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    • pp.53-60
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    • 2001
  • It was confirmed that the life predictive equation by LMP and LMP-ISM are effective only up to 10$^2$hours and can not be used for long times of $10^3~10^5$ hours, but that by ISM can be used for long times creep life prediction with more reliability. The predictive creep life equation of ISM has better reliability than those by LMP and LMP-ISM, and its realizably is getting better for long time creep prediction($10^3~10^5$ h).

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Alloy 690 증기발생기 전열관 재료의 크리프 거동 평가 (Evaluation of Creep Behaviors of Alloy 690 Steam Generator Tubing Material)

  • 김종민;김우곤;김민철
    • 한국압력기기공학회 논문집
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    • 제15권2호
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    • pp.64-70
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    • 2019
  • In recent years, attention has been paid to the integrity of steam generator (SG) tubes due to severe accident and beyond design basis accident conditions. In these transient conditions, steam generator tubes may be damaged by high temperature and pressure, which might result in a risk of fission products being released to the environment due to the failure. Alloy 690 which has increased the Cr content has been replaced for the SG tube due to its high corrosion resistance against stress corrosion cracking (SCC). However, there is lack of research on the high temperature creep rupture and life prediction model of Alloy 690. In this study, creep test was performed to estimate the high temperature creep rupture life of Alloy 690 using tube specimens. Based on manufacturer's creep data and creep test results performed in this study, creep life prediction was carried out using the Larson-Miller (LM) Parameter, Orr-Sherby-Dorn (OSD) parameter, Manson-Haford (MH) parameter, and Wilshire's approach. And a hyperbolic sine (sinh) function to determine master curves in LM, OSD and MH parameter methods was used for improving the creep life estimation of Alloy 690 material.

산소 농도에 따른 Alloy 617의 고온헬륨환경에서의 크립 및 산화거동 (Creep and Oxidation Behaviors of Alloy 617 in High Temperature Helium Environments with Various Oxygen Concentrations)

  • 구자현;김대종;장창희
    • 한국압력기기공학회 논문집
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    • 제7권2호
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    • pp.34-41
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    • 2011
  • Wrought nickel-base superalloys are being considered as the structural materials in very-high temperature gas-cooled reactors. To understand the effects of impurities, especially oxygen, in helium coolant on the mechanical properties of Alloy 617, creep tests were performed in high temperature flowing He environments with varying $O_2$ contents at 800, 900, and $1000^{\circ}C$. Also, creep life in static He was measured to simulate the pseudo-inert environment. Creep life was the longest in static He, while the shortest in flowing helium. In static He, impurities like $O_2$ and moisture were quickly consumed by oxidation in the early stage of creep test, which prevented further oxidation during creep test. Without oxidation, microstructural change detrimental to creep such as decarburization and internal oxidation were prevented, which resulted in longer creep life. On the other hand, in flowing He environment, surface oxides were not stable enough to act as diffusion barriers for oxidation. Therefore, extensive decarburization and internal oxidation under tensile load contributed to premature failure resulting in short creep life. Limited test in flowing He+200ppm $O_2$ resulted in even shorter creep life. The oxidation samples showed extensive spallation which resulted in severe decarburization and internal oxidation in those environments. Further test and analysis are underway to clarify the relationship between oxidation and creep resistance.

초고온가스로 압력용기용 Gr. 91 강의 장시간 크리프 수명 예측 방법 개선 (Improvement of Long-term Creep Life Prediction Method of Gr. 91 steel for VHTR Pressure Vessel)

  • 박재영;김우곤;;김선진;김민환
    • 한국압력기기공학회 논문집
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    • 제10권1호
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    • pp.64-69
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    • 2014
  • Gr. 91 steel is used for the major structural components of Generation-IV reactor systems, such as a very high temperature reactor(VHTR) and sodium-cooled fast reactor(SFR). Since these structures are designed for up to 60 years at elevated temperatures, the prediction of long-term creep life is important for a design application of Gr. 91 steel. In this study, a number of creep rupture data were collected through world-wide literature surveys, and using these data, the long-term creep life was predicted in terms of three methods: the single-C method in Larson-Miller(L-M) parameter, multi-C constant method in the L-M parameter, and a modified method("sinh" equation) in the L-M parameter. The results of the creep-life prediction were compared using the standard deviation of error value, respectively. Modified method proposed by the "sinh" equation revealed better agreement in creep life prediction than the single-C L-M method.

전력용 강재의 정적.동적 크리프의 상관성과 예측 및 AE평가(1); 정적 크리프와 AE평가 (Life Prediction and AE Evaluation of Pure or Cyclic Creep for Power Plant Materials ; Pure Creep and AE Evaluation)

  • 오세규;장홍근;송정근
    • 한국해양공학회지
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    • 제12권1호
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    • pp.76-84
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    • 1998
  • In this 1st report, the relationship between pure creep properties and initial strain was studied and also its acoustic emission test was performed during creep test at 500, 600 and $700^{\circ}C$. And the applicability of the acoustic emission technique was investigated to analyze the quantitive relationship between all the pure properties (creep strength, creep repture time or creep life, steady state creep rate, total creep rate, creep strain, total creep strain, etc.) and the initial strains as well as to analyze AE properties during the pure creep loading condition.

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초고온 가스로용 Alloy 617의 크리프 수명예측 신뢰성 평가 (Reliability Evaluation on Creep Life Prediction of Alloy 617 for a Very High Temperature Reactor)

  • 김우곤;박재영;김선진;홍성덕;김용완
    • 대한금속재료학회지
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    • 제50권10호
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    • pp.721-728
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    • 2012
  • This paper evaluates the reliability of creep rupture life under service conditions of Alloy 617, which is considered as one of the candidate materials for use in a very high temperature reactor (VHTR) system. A Z-parameter, which represents the deviation of creep rupture data from the master curve, was used for the reliability analysis of the creep rupture data of Alloy 617. A Service-condition Creep Rupture Interference (SCRI) model, which can consider both the scattering of the creep rupture data and the fluctuations of temperature and stress under any service conditions, was also used for evaluating the reliability of creep rupture life. The statistical analysis showed that the scattering of creep rupture data based on Z-parameter was supported by normal distribution. The values of reliability decreased rapidly with increasing amplitudes of temperature and stress fluctuations. The results established that the reliability decreased with an increasing service time.

Al 7075 합금의 크리이프 파단수명에 관한 연구(II) (A Study on the Creep Fracture Life of Al 7075 Alloy(II))

  • 강대민
    • 한국안전학회지
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    • 제9권4호
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    • pp.29-41
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    • 1994
  • High temperature tensiles tests, steady state creep tests, internal stress tests and creep rupture tests using Al 7075 alloy were performed over the temperature range of 9$0^{\circ}C$~50$0^{\circ}C$ and stress range of 0.64~17.2(kgf/$\textrm{mm}^2$) in order to investigate the creep behavior and predict creep rupture life From the apparent activation energy Qc and the applied stress exponent n measured, at the temperature range of 9$0^{\circ}C$~l2$0^{\circ}C$, the creep deformation seemed to be controlled by cross slip. On the other hand at the temperature of 20$0^{\circ}C$~23$0^{\circ}C$ the creep deformation seemed to be controlled by dislocation climb but at 47$0^{\circ}C$~50$0^{\circ}C$, by diffusion creep. And the rupture life(t$_{f}$) might be represented by anthermal process attributed to the difference of the applied stress dependence of Internal stress and the ratio of the Internal stress to the applied stress, the thermal activated process attributied to the temperature dependence of the internal stress. Also the ratio between stress dependence of primary creep rate and that of minimum creep rate was measured 0.46, the minimum creep rate is expected to be appromately obtained from master creep curve including the relationship primary creep rate and minumum creep rate. Finally the relationship new rupture parameter and logarithmic stress was represented with including the ratio between the dependence of primary creep rate and that of minimum creep rate, using the new rupture parameter the rupture life predition is exactly expected.d.

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응력 및 온도 변화시 무기력계수를 이용한 크리프-피로 수명설계 (Creep-Fatigue Life Design with Various Stress and Temperature Conditions on the Basis of Lethargy Coefficient)

  • 박정은;양성모;한재희;유효선
    • 대한기계학회논문집A
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    • 제35권2호
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    • pp.157-162
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    • 2011
  • 발전설비 및 자동차의 엔진에서 고온과 응력이 발생하므로 안전을 위하여 제품을 생산하기 전에 재료의 수명설계가 필요하다. 본 연구에서는 온도, 응력, 파단 시간으로 이루어진 무기력계수를 이용하여 수명설계를 수식화하였다. 통합수명식을 이용하여 SP-Creep 시험 데이터와 계산된 데이터를 비교하였다. SP-Creep 시험은 X20CrMoV121강의 파단시간을 획득하기 위하여 수행하였고 수명설계식을 통해 하중, 온도, 하중-온도가 작용하는 3가지 경우를 고려하였다. 첫째로, 무기력계수는 SP-Creep 시험에서 획득한 파단응력과 시간에 의해 계산하였다. 두 번째로, 온도 조건을 주어 수명을 예상하였다. 세 번째로, 부재는 피로와 크리프가 동시에 작용할 때 커플링 효과 때문에 더 열악한 상태에 놓이게 된다. 수명은 커플링 효과 때문에 현저하게 감소하는 것으로 나타났다.

원자력 발전소용 마찰용접재 (Cu합금/STS316L)의 크리프 수명예측 (Creep Life Prediction of Friction Welded Joints (Cu-Alloy/STS316L) for Nuclear Power Plant)

  • 유인종;공유식;오세규;김선진
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2001년도 추계학술대회 논문집
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    • pp.258-263
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    • 2001
  • In this paper, the real-time prediction of high temperature creep life was carried out for the friction welded joints of dissimilar heat resistintg steels (CulCr0.5Zr-STS316L). Various life prediction methods such as LMP (Larson-Miller Parameter) and ISM (initial strain method) were applied. The creep behaviors of those steels and the welds under static load were examined by ISM combined with LMP at 300, 400 and 50$0^{\circ}C$, and the relationship between these two methods was investigated. A real-time creep life (tsub/r/, hr) prediction equation by initial strain ($\varepsilon_0$, %) under any creep stress ($\sigma$, MP$\alpha$) at any high temperature (T, K) was developed

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