• Title/Summary/Keyword: Crane systems

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Modeling and Control of Gantry Crane with Arm Type of Oscillation Stopper

  • Park, Soung-Jea;Kim, Kwang-Zu;Kim, Sang-Bong;Nguyen, Tan-Tien;Shin, Min-Seng
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.166.4-166
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    • 2001
  • The oscillation of a crane system is divided into the oscillation of container in respect of its trolley and the oscillation of trolley in relation to the whole crane system. We introduce a new type of crane system that avoids to the irreducible sway of crane system caused by hanging cables. The cables suspending the spreader are replaced by using an "anti-sway system". The proposed system is composed of mechanical arms with function of anti-sway based on conventional line system. The effectiveness of the proposed new type crane system and the controller is shown through the simulation results.

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Development of Overload Prevention Algorithm for the Crane Safety (크레인 안전을 위한 과부하 방지 알고리즘 개발)

  • Lee, Sang Young
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.8 no.2
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    • pp.11-19
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    • 2012
  • Crane systems have been widely used for transportation in building sites, ports, nuclear wastehandling operation and so on. As a typical underactuated system, an overhead crane has such merits as high flexibility and less energy consumption. And it's getting more types of cranes, universally applicable algorithms should be developed. That is the design and development of scalable algorithms are required. Developed algorithms can be used for the controller and crane overload protection that meets the requirements of the algorithm are presented. These algorithms force the state to warn the operator and stops the operation of equipment. In this paper, crane overload conditions that can cause damage to alert the operator, and to limit the operation of equipment overload protection algorithm is presented.

Development of a Remote Operation System for a Quay Crane Simulator (안벽크레인 시뮬레이터 원격운전 시스템 개발)

  • Kang, Seongho;Lee, Sanggin;Choo, Young-Yeol
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.4
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    • pp.385-390
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    • 2015
  • Quay cranes are considered core equipment for container terminal operation. However, unmanned operation systems have not as yet been announced due to the technological difficulties of implementation. In this paper, we developed a wireless controller to control a quay crane simulator remotely and conducted its performance test, a first step toward unmanned operation of quay cranes. The communication delay of a developed wireless controller was about 9.4ms on average while that of existing wired controllers was about 5.6ms. The same functions were implemented and tested on a smart phone where the average communication delay was 7.3ms. In addition, to apply the developed system into a real environment, we proposed a network architecture based on IEEE 802.11ac and carried out its performance evaluation. When the distance between two nodes was 50m apart, the throughputs of the TCP (Transmission Control Protocol) and UDP (User Datagram Protocol) were 57Mbps and 189Mbps, respectively. The communication delay of the control data was 9.1ms through the TCP channel. These results reveal the proper working of remote quay crane operation if we adopt the IEEE 802.11ac network.

Anti-Sway System for Container Transfer Crane for Automated Container Terminal: Part Ⅱ - Model Crane Implementation and Verification (자동화 컨테이너 터미널을 위한 컨테이너 트랜스퍼 크레인의 안티스웨이 시스템: Part Ⅱ-모델 크레인 및 실험 검증)

  • Park ChanHun;Kim DooHyung;Shin YoungJae;Park KyoungTaik
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.12
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    • pp.1287-1294
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    • 2004
  • Automated container terminals have been being developed over the world for recent years and many countries are interested in it because the amount of containers exported or imported is rapidly increasing. The conventional container terminals were not designed to control this kind of heavily many containers. They would face many structural problems soon or later, although they have managed to do well so far. One of the most important things in developing automated container terminal is to develop the equipment able to handle many containers efficiently. Those are maybe automated transfer cranes, automatic guided vehicles, and automated quay-side cranes. The word 'automated' means the equipment is operated without drivers and those equipments are able to work without any interruption in working schedule. Through the researches on the conventional transfer cranes, we decided that the structure of the conventional transfer cranes is not efficient in automated container terminal and it's not possible to handle so many containers in limited time. Therefore we have been studying on the proper structure of the automated container crane for past several years and a new type of transfer crane has been developed. Design concept and control method of a new type of transfer crane had been presented in the previous paper: Part Ⅰ. Experimental features will be presented with a model transfer crane in this paper: Part Ⅱ.

Anti-Sway Control of a Jib Crane Using Time Optimal Control (시간최적제어를 이용한 지비크레인의 흔들림제어)

  • KANG MIN-WOO;HONG KEUM-SHIK
    • Journal of Ocean Engineering and Technology
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    • v.19 no.1 s.62
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    • pp.87-94
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    • 2005
  • This paper investigates the constant-level luffing and time optimal control of jib cranes. The constant-level luffing, which is the sustainment of the load at a constant height during luffing, is achieved by analyzing the kinematic relationship between the angular displacement of a boom and that of the main hoist motor of a jib crane. Under the assumption that the main body of the crane does not rotate, the equations of motion of the boom are derived using Newton's Second Law. The dynamic equations for the crane system are highly nonlinear; therefore, they are linearized under the small angular motion of the load to apply linear control theory. This paper investigates the time optimal control from the perspective of no-sway at a target point. A stepped velocity pattern is used to design the moving path of the jib crane. Simulation results demonstrate the effectiveness of the time optimal control, in terms of anti-sway motion of the load, while luffing the crane.

A Study on Determination of Optimal Prevention Maintenance Interval for Gantry Crane in Container Terminal (선박작업 생산성 향상을 위한 갠트리 크레인의 고장분석 및 예방보전 주기 결정에 관한 연구)

  • Kim Hwan-Seong;Kim Young-Ho;Tran Ngoc Hoang Son
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2006.06b
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    • pp.339-344
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    • 2006
  • The productivity for container hand1ing in container ship is a important role in container terminal, and it is mainly depended on the productivity of gantry crane. From the failure of gantry crane, the crane will be stopped until the repair of the failure. During the repair, the loading and/or discharging for container ship is suspended, and the productivities of the container ship and the yard is just hold. Thus, the prevention maintenance is importance to make a keep the steady state condition for all equipments in container terminal. In this paper, we deal with a optimal determination method of prevention maintenance interval for gantry crane systems. For verification, we will make a productivity of gantry crane and adapt to total container handling in each ship by simulation.

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Wind-induced vibration fragility of outer-attached tower crane to super-tall buildings: A case study

  • Lu, Yi;Zhang, Luo;He, Zheng;Feng, Fan;Pan, Feng
    • Wind and Structures
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    • v.32 no.5
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    • pp.405-421
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    • 2021
  • To gain insight into the wind-induced safety concerns associated with attached tower cranes during the construction of super-tall buildings, a 606 m level frame-core tube super-tall building is selected to investigate the wind-induced vibration response and fragility of an outer-attached tower crane at all stages of construction. The wind velocity time history samples are artificially generated and used to perform dynamic response analyses of the crane to observe the effects of wind velocity and wind direction under its working and non-working resting state. The adverse effects of the relative displacement response at different connection supports are also identified. The wind-resistant fragility curves of the crane are obtained by introducing the concept of incremental dynamic analysis. The results from the investigation indicate that a large relative displacement between the supports can substantially amplify the response of the crane at high levels. Such an effect becomes more serious when the lifting arm is perpendicular to the plane of the connection supports. The flexibility of super-tall buildings should be considered in the design of outer-attached tower cranes, especially for anchorage systems. Fragility analysis can be used to specify the maximum appropriate height of the tower crane for each performance level.

A study on automation of crane operation (천정 크레인의 자동화 연구)

  • 박병석;김성현;윤지섭
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1871-1875
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    • 1997
  • Crane operation is manually accomplished by skilled operators. Recently, the concept of automation is widely introduced in shipping and unloading operation using the overhead crane for the enhanced productivity. In this regards, we designed an angle detector and 3D position detectro which are key evices for this operation. As well as an intellignet control algorithm is developed for the implementation of swing free crane. The performance of the presented algorithm is tested for the swing angle and the position of the overheas crand. The control scheme adopts a feedback control of an angular velocity of swing in initial phase and then the fuzzy controller whose rule base is optimized by a genetic algorithm.

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Anti-Sway Control of Container Cranes;Inclinometer, Observers, and State Feedback

  • Kim, Yong-Seok;Hong, Keum-Shik;Sul, Seung-Ki
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1365-1370
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    • 2004
  • In this paper, a novel anti-sway control system that uses an inclinometer as a sway sensor is investigated. The inclinometer, when compared with a vision system, is very cheap, durable, and its maintenance is easy. However, it gives almost the same performance. Various observers for estimating the angular velocity of the load and the trolley velocity are presented. A state feedback controller with an integrator is designed. After a time-scale analysis, a 1/4-size pilot crane of the rail-mounted quayside crane is constructed. The performance of the proposed control system was verified with a real rubber-tired gantry crane at a container terminal as well as with the pilot crane constructed. Experimental results are provided.

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A Study on Controller Design for An Optimal Control of Container Crane (컨테이너 크레인의 최적제어를 위한 제어기 설계에 관한 연구)

  • 최성욱;손주한;이진우;이영진;이권순
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.142-142
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    • 2000
  • During the operation of crane system in container yard, it is necessary to control the crane trolley position so that the swing of the hanging container is minimized. Recently an automatic control system with high speed and rapid transportation is required. Therefore, we designed a controller to control the crane system with disturbances. In this paper, Ive present the neural network two degree of freedom PID controller to control the swing motion and trolley position. Then we executed the computer simulation to verify the performance of the proposed controller and compared the performance of the neural network PID controller with our proposed controller in terms of the rope swing and the precision of position control . Computer simulation results show that the proposed controller has better performances than neural network PID with disturbances.

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