• Title/Summary/Keyword: Crane Operation

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Development of Display Content for Overload Prevention in the Crane Controller (크레인 컨트롤러에서의 전도방지를 위한 디스플레이 콘텐츠 개발)

  • Lee, Sang Young
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.8 no.3
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    • pp.87-95
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    • 2012
  • Up to now, industrial cranes play important roles as the effective machines to carry heavy loads in the manufacturing premise, in the construction field and so on. And, a crane is widely used not only to daily work but also to carry heavy materials efficiently in a construction site for prevention of accident. However, the crane operation is highly complicated even for experts. In this paper, we developed the content of the crane mounted on the controller. This content overload conditions in the operating environment for the crane operator to warn, and the operation of equipment has the capability to limit automatically. The content for crane controller is to alert the operator overload and to limit the operation of equipment for stabilizing capabilities. The content of the flexible algorithm is based on stabilizing controllers, PLC (Programmable Logic Controller) to connect for using the equipment and electrical control systems to ensure the safety of workers and to improve the ability to work possible.

Field Survey on Suitable In-service Wind Speed Limit for Tower Crane Operation (타워크레인의 작업 중지 풍속에 대한 현장 실태 조사 연구)

  • Lee, Eui Ju;Shin, Sung Woo
    • Journal of the Korean Society of Safety
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    • v.33 no.1
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    • pp.103-108
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    • 2018
  • Since tower cranes are susceptible to wind loads, the operation of the tower crane should be ceased when it exposed to a strong wind. For this reason, even in Korea, the operation limit for wind loading on the tower crane is regulated by a law. Recently the Korean law in which provided the wind speed limit to cease the tower crane operation has been revised from "instantaneous wind speed of 20 m/s" to "instantaneous wind speed of 15 m/s". Although this revision is expected to reduce safety risks in tower crane operation, some field operators still insist to lower the wind speed limit. However, in many countries "wind speed of 20 m/s" is normally used as the maximum in-service wind speed for tower cranes. Therefore, the investigation of the proper wind speed for regulation would be helpful to secure the safety of the tower crane operation under windy condition. In this study the validity of the revised wind speed limit is investigated with the surveys targeted to both tower crane practitioners and parties of concerned in construction companies, in which various questions was provided for a suitable wind speed limit and the answers were analyzed. The results showed that the revised wind speed limit is acceptable to tower crane practitioners as well as the parties of concerned in construction companies and is satisfying the structural stability requirement for in-service state tower crane. Therefore, it can be concluded that the revised wind speed limit is valid in humanly safety point of view.

Analysis of Perceived Accident Causes and Special Training Status for Safety of Crane Operation (크레인 작업의 안전성 향상을 위한 작업자 체감 사고 원인 및 특별교육 현황 분석)

  • Lee, Yongseok;Jung, Kihyo
    • Journal of the Korea Safety Management & Science
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    • v.24 no.1
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    • pp.91-98
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    • 2022
  • Since cranes are a kind of complex human-machine systems, it is almost impossible to completely secure safety with current technologies. Therefore, managerial interventions to prevent human errors are needed for safely operating a crane. The Occupational Safety and Health law states that cabin-type crane operators should have crane drivers' licence and crane-related operators (e.g., pendent-type crane operators, slinging workers) should take a special safety training. However, statistics on industrial accidents showed that fatalities due to crane accidents (185 accidents occurred during 2013~2017) were the highest among hazardous machinery and equipment. To effectively control the crane-related accidents, voices of crane workers need to be analyzed to investigate the current status. This study surveyed perceived causes of crane accidents and status of special safety training for crane workers of 387. The survey revealed that 24.3% of the respondents experienced crane accidents and 31.4% eye-witnessed crane accidents. 79% of the respondents pointed human errors such as improper crane operation and improper slinging as the first cause. Lastly, only 16.7% of the respondents took a professional special safety training; but the rest took lecture-based or incomplete education. The findings of the present study can be applied to improve crane-related policies and special safety training systems.

A study on automation of crane operation (천정 크레인의 자동화 연구)

  • 박병석;김성현;윤지섭
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1871-1875
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    • 1997
  • Crane operation is manually accomplished by skilled operators. Recently, the concept of automation is widely introduced in shipping and unloading operation using the overhead crane for the enhanced productivity. In this regards, we designed an angle detector and 3D position detectro which are key evices for this operation. As well as an intellignet control algorithm is developed for the implementation of swing free crane. The performance of the presented algorithm is tested for the swing angle and the position of the overheas crand. The control scheme adopts a feedback control of an angular velocity of swing in initial phase and then the fuzzy controller whose rule base is optimized by a genetic algorithm.

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Development of Overload Prevention Algorithm for the Crane Safety (크레인 안전을 위한 과부하 방지 알고리즘 개발)

  • Lee, Sang Young
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.8 no.2
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    • pp.11-19
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    • 2012
  • Crane systems have been widely used for transportation in building sites, ports, nuclear wastehandling operation and so on. As a typical underactuated system, an overhead crane has such merits as high flexibility and less energy consumption. And it's getting more types of cranes, universally applicable algorithms should be developed. That is the design and development of scalable algorithms are required. Developed algorithms can be used for the controller and crane overload protection that meets the requirements of the algorithm are presented. These algorithms force the state to warn the operator and stops the operation of equipment. In this paper, crane overload conditions that can cause damage to alert the operator, and to limit the operation of equipment overload protection algorithm is presented.

Analytical Models for the Optimal Number and the Optimal Operation of Yard Trucks in Container Terminal (컨테이너 터미널의 야드 트럭의 최적 대수와 최적 운행을 위한 해석 모형)

  • Kim, Ki-Young
    • IE interfaces
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    • v.20 no.4
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    • pp.498-503
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    • 2007
  • The synchronized operation of a quay crane(QC) and a transfer crane(TC) increases the productivity of a container terminal. In this paper, analytical models are suggested for the optimal number and the optimal operation of the yard trucks (YTs) which travel between a quay crane and a transfer crane in a container terminal. YT may represent yard tractor, AGV and shuttle carrier. The analytical models are so simple and useful that the analysis and the results of this paper can be used not only in container terminal practices but also in many other application fields.

Operation of Container Cranes Using ℓ1-Optimal Control (1-최적제어를 이용한 컨테이너 크레인의 운전)

  • Kim Young-Han;Chang Sang-Mok
    • Journal of Navigation and Port Research
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    • v.29 no.5 s.101
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    • pp.409-413
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    • 2005
  • The existing control techniques for the operation of a container crane satisfy the terminal condition of controlled variables, but the outcome of input computation is inadequate for the operation of the crane due to heavy movement of inputs. In this study, a new control technique employing a nonlinear model of the crane is proposed to compute the inputs approximated with the 4th-order Chevyshev function. The control objective of sum of absolute deviations is minimized, and the optimization is conducted with the simplex algorithm. The inputs and outputs computed from the proposed technique were compared with the results of the previous study to show that they give more stable crane operation than the existing control technique.

Mobile Crane Ground-Fixing System (이동식 크레인의 접지설계 시스템)

  • Ho, Jong-Kwan;Seo, Jong-Min;Kim, Sun-Kuk
    • KIEAE Journal
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    • v.7 no.6
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    • pp.83-90
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    • 2007
  • A mobile crane has been more frequently used to deal with the increased capital-intensive projects in line with the economic growth, but the operation is still heavily dependent on personal experience in the past, resulting in severe overturn accidents that cause the loss of lives and damage to the properties. A crane shall be installed in a systematic manner that proved to be safe in engineering aspect, and should the installation and operation be blindly dependent on experience alone, it would apparently cause a great risk. Particularly the mobile crane, among others, frequently causes a severe overturn accident due to poor ground-fixing device. The study therefore focused on fixing system of mobile crane and the outcome is highly expected to make a great commitment to selecting the optimal type of crane for the project as well as to securing the safety during construction.

Fundamental Study for Automation of Container Cranes (콘테이너 크레인의 자동화에 관한 기초연구)

  • 신민생;이동철;김상봉
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.2
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    • pp.83-90
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    • 1994
  • The container crane is still operated by skillfull human operators. So an automatic crane operation system is strongly required. In this paper, the digital control method is applied to position an anti-swing control for container crane. Two methods of digital optimal regulator control and digital redesign control are used for experiment. From these experimental results, it is respected that both methods can be applied effectively to an actual container crane operation.

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A Study on Modeling of Unmanned Gantry Crane (1) (UGC 모델링에 관한 연구(I))

  • 박경택;김두형;신영재;박찬훈;김용선
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 1999.10a
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    • pp.333-344
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    • 1999
  • Currently many studies on the unmanned gantry crane for the automated container terminal are accomplished. This is needed for the development of large scale, automation, high speed, unmanned system and information system in port facility. In order to do efficient container handling job in port yard, the automated handling system is well adapted to the job environments and all-season weather, In order to realize the automatic and unmanned system for container handling job, the required functions and main structure system are studied. The major problems of operation of the conventional gantry crane are that the vibration of gantry structure body is occurred by operation and that high-speed and precision position-velocity control and the capability to dope to the external disturbances caused by the wind, rain, fog and job environments. In this paper, the fundamental study for establishment of the concept and the dynamic modelling of the major sub system of the unmanned gantry crane is presented. These studies are useful for design and manufacturing of the new concept model of the unmanned gantry crane for efficient operation of the automated container terminal.

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