• Title/Summary/Keyword: Crack-Tip

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Assessment of Fatigue Crack Propagation Considering the Redistribution of Residual Stress due to Overload

  • Jang, Chang-Doo;Leem, Hyo-Kwan;Choi, Yeoung-Dal;Bang, Jun-Kee;So, Ha-Young
    • Journal of Ship and Ocean Technology
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    • v.11 no.2
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    • pp.26-33
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    • 2007
  • For the assessment of the retardation of fatigue crack propagation behavior due to overload, new FE analysis algorithms considering compressive residual stress redistribution near crack tip was proposed in this paper. The size of plastic zone near crack tip was obtained by elasto-plastic analysis and it was compared with Irwin's equation. The amount of residual stress redistribution was assessed by subsequent elasto-plastic analysis, and the difference of residual stress distributions between constant amplitude load and overload was obtained. In the analysis of fatigue crack propagation, the applied SIF range was evaluated by ASTM E647, and the effect of residual stresses on crack propagation was considered using the effective SIF concept. The test results of crack propagations were compared with the predicted data obtained by the analysis.

A study on the measurement of plastic zone and crack growth length at the crack tip under cyclic loading using ESPI system

  • Kim, Kyung-Su;Kim, Ki-Sung;Shim, Chun-Sik
    • Structural Engineering and Mechanics
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    • v.15 no.3
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    • pp.367-378
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    • 2003
  • The magnitude of the plastic zone around the crack tip of DENT (Double Edge Notched Tension) specimen and the crack growth length under cyclic loading were measured by ESPI (Electronic Speckle Pattern Interferometry) system. The measured magnitude of plastic zone was compared with the proposed by Irwin and calculated by a nonlinear static method of MSC/NASTRAN. The measured crack growth length by ESPI system was also compared with the obtained data by the image analysis system. From the study, it is confirmed that the plastic zone and crack growth length can be measured accurately with the high-tech equipment (ESPI System).

Effect of a Single Applied Overload on Fatigue Crack Growth Behavior in Laser-welded Sheet Metal

  • Kwak Dai-Soon;Kim Seog-Hwan;Oh Taek-Yul
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.3
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    • pp.30-34
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    • 2006
  • We investigated fatigue crack growth behavior in laser-welded sheet metal caused by a single applied overload The fatigue specimens were made using butt jointed cold rolled sheet metal that was welded with a $CO_2$ laser, The effects of the specimen thickness and overload ratio were determined from fatigue crack propagation tests, These tests were performed in such a way that the fatigue loading was aligned parallel to the weld line while the crack propagated perpendicular to the weld line, Overload ratios of 1.0, 1.5, and 2. 0 were applied near the tip of the fatigue crack at points located 6, 4, and 2 mm from the weld line. The specimens were either 0.9 or 2.0 mm thick. The size of the plastic zone at the crack tip due to the single applied overload was also determined using finite element analysis.

A Study on the Prediction of Fatigue Life in the Axi-symmetric Extrusion Die (축대칭 압출금형의 피로수명예측에 관한 연구)

  • Ahn, S.H.;Kim, T.H.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.80-87
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    • 1996
  • The present paper will give some results of the fatigue behavior of typical axi-symmetric forward extrusion die. The extrusion process is analyzed by rigid-plastic FEM and the deformation analysis of extrusion die is conducted by elasto-plastic FEM. To approach the crack problem LEFM (Linear Elastic Fracture Mechanics) is introduced. Using special element in order to conside the sigularity of stress/ strain in the vicinity of the crack tip, stress intensity factor and the effective stress intensity factor is calculated. Applying proper fatigue crack propagation criterion such as Paris/Erdogan fatigue law and maximum principal criterion to these data, then, the angle and the direction of fatigue crack propagation is simulated. In result, it is proved that the simulated fatigue crack propagates in the zigzag path along the radial direction and fatigue life of the extrusion die is evaluated by using the computed crack growth rate.

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Domain Switching Toughening of Ferroelectric Ceramics Subjected to Electric Fields (전기장을 받는 강유전체 세라믹의 분역회전 인성화)

  • Jeong, Kyoung-Moon;Beom, Hyeon-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.577-584
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    • 2003
  • A crack with growth in ferroelectric ceramics under purely electric loading is analyzed. The crack tip stress intensity factor for the growing crack under small-scale conditions is evaluated by employing the model of nonlinear domain switching. The crack tip stress intensity factor increases or decreases with crack growth, depending on the electrical nonlinear behavior and the direction of an applied electric field. It is shown that the ferroelectric material can be either toughened or weakened as the crack grows. The steady state crack growth in ferroelectric ceramics is also discussed.

A Study on the Interaction between Distributed Cracks (분포 크랙들 사이에서의 상호 간섭에 관한 연구)

  • Han, Moon-Sik;Cho, Ja-Eung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.63-69
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    • 2005
  • For the case that center crack is surrounded by four small cracks which are symmetrically distributed around center crack, the same values of normalized stress intensity factor of center crack according to the position of the tip of small cracks are located on the smooth curve. And the stress intensity factor according to any position of small cracks can be sufficiently obtained from this curve. The plastic zones between distributed cracks are also investigated by changing the positions of nearly small cracks. The occurrence of plastic zone due to the interaction between center crack and small cracks are analyzed by finite element method. The mechanical behavior at the vicinity of crack tips is investigated by plastic areas. The changes of plastic zones according to positions of distributed cracks are drawn schematically. The safety of materials is also analyzed.

Analysis of Creep Crack Growth at High-Temperature Components by Diffusive Growth Model of Grain Boundary Cavities (I)-Effect of Grain Boundary Cavitation on Stress Field and Crack Growth Rate- (입계기공의 확산성장 모델을 이용한 고온기기의 크립균열전파해석(1)-응력장 및 균열전파속도에 미치는 입계기공의 영향-)

  • Jeon, Jae-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1177-1185
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    • 1996
  • The crack growth under creep condition is one of the major damage mechanisms which determines remaining life of the component operating at high temperatures. In this paper, the creep crack growth by grain boundary cavitation is studied, which is frequently observed failure mechanism for creep brittle materials. As a result of diffusive growth of creep cavities, it is shown that the crack-tip stress field is modified from the original stress distribution by the amount of singularity attenuation parameter which is function of crack growth rate and material properties. Also, the stress relaxation at crack-tip results in the extension of cavitating area by the load dump effect to meet the macroscopic force equilibrium conditdion.

Study on Evaluation of Plastic Deformation Zone at Crack Tip for the Multi-Passed Weld Region of the Pressure Vessel Steel Using Nondestructive Method (비파괴법에 의한 압력용기 강 다층용접부의 균열선단에서 소성변형 역성장거동 평가에 관한 연구)

  • Na, Eui-Gyun;Lee, Sang-Guen
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.473-478
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    • 2009
  • The purpose of this study is to evaluate the behaviour of the plastic deformed zone at crack tip on the standard Charpy specimens which were taken from the multi-passed weld block of the pressure vessel steel. Notch was machined on the standard Charpy test specimens and pre-crack which was located around the fusion line was made under the repeat load. Four point bend and acoustic emission tests were carried out simultaneously. The size of plastic region at crack tip was calculated using stress intensity factor. Relationships between characteristics of acoustic emission and plastic zone size at crack tip were discussed through the cumulative AE energy. Regardless of the specimens, AE signals were absent within the elastic region almost and most of AE signals were produced at the plastic deformation region from yield point to the mid-point between yield and maximum load. More AE signals for the weldment were produced compared with the base-metal and PWHT specimen. Relations between plastic deformed zones at crack tip and cumulative AE energy for the weldment and PWHT specimen were different quietly from the base-metal. Besides, number of AE counts for the weldment was the larger than those of the base-metal and PWHT specimen.

Delamination behavior of multidirectional laminates under the mode I loading (모드 I 하중조건하에 있는 다방향 적층 복합재료의 층간파괴거동)

  • Choi, Nak-Sam;Kinloch, A.J.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.611-623
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    • 1998
  • The delamination fracture of multidirectional carbon-fiber/epoxy laminates under the Mode I condition has been studied using the modified beam analysis for a fracture mechanics approach. It was found that the variation of fracture energy $G_IC$ with increasing length of the propagating crack exhibited a minimum for the pure interlaminar fracture and a maximum for the intraply fracture,i.e. a rising "R-curve", which was strongly affected by the degree of fiber bridging and crack-tip splitting arising in the global delamination. The maximum $G_IC$ value was significantly dependent on such types of delamination as no crack jumping, crack jumping into the adjacent ply and edge-delamination. It was shown also that the value of "effective flexural modulus" estimated from the modified beam analysis increased much with the development of fiber bridging behind the crack tip.ehind the crack tip.

Fracture Characteristics of Concrete at Early Ages

  • Lee, Yun;Kim, Jin-Keun
    • International Journal of Concrete Structures and Materials
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    • v.18 no.3E
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    • pp.191-198
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    • 2006
  • The objective of this study is to examine fracture characteristics of concrete at early ages, i.g. critical stress intensity factor, critical crack-tip opening displacement, fracture energy, and bilinear softening curve based on the concepts of effective-elastic crack model and cohesive crack model. A wedge splitting test for Mode I was performed on cubic wedge specimens with a notch at the edge. By experimenting with various strengths and ages, load-crack mouth opening curves were obtained, and the results were analyzed by linear elastic fracture mechanics and FEM(finite element method). The results from the test and analysis showed that critical stress intensity factor and facture energy increased while critical crack-tip opening displacement decreased with concrete aging from 1 day to 28 days. Four parameters of bilinear softening curve from 1 day to 28 days were obtained from a numerical analysis. The obtained fracture parameters and bilinear softening curves at early ages from this study are to be used as a fracture criterion and an input data for the finite element analysis of concrete at early ages.