• Title/Summary/Keyword: Crack growth control

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Description of crack growth behavior of SB41 steel in terms of J integral (J적분에 의한 SB41강의 피로균열 진전 특성 평가)

  • 배원호;김상태;이택순
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1568-1575
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    • 1990
  • Fatigue crack growth behavior was investigated in the center cracked plate of KS SB41 steel and the relation between the crack growth rate and various mechanical parameters was studied at small scale yielding, large scale yielding and full scale yielding. The crack opening ratio U was about 0.6-0.8 and had the larger value in the case of load control than that of strain control. Effective stress intensity factor range, .DELTA.K$_{eff}$ and J integral range, .DELTA.J were obtained from the notion of crack opening, and the crack growth rate was expressed with these values. The value of J integral range increased rapidly at stress ratio, R=0 in full scale yielding of load control test. COD value also increased rapidly with the increase of ligament net stress at large scale yielding of load control test.t.

Considerations of the Small-Crack Growth Law Based on COD (CRACK 개구변위(開口變位)에 기초한 미소피로(微小疲勞)크랙 전파법칙(法則)의 고찰(考察))

  • Kim, Min-Gun;Ji, Jueng-Keun
    • Journal of Industrial Technology
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    • v.13
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    • pp.49-57
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    • 1993
  • Bending fatigue tests were carried out on the specimenes with two different strength levels in order to investigate small crack growth rate. The main results obtained are as follows : (1) Small crack growth law, $da/dn=C{\sigma}_a{^n}a$ is useful several materials, but is not the rule applicable to all cases generally. (2) When da/dn in several specimens are equal, COD near the crack tip are also nearly equal. (3) Crack tip opening displacement(CTOD) is the main factor to control the small crack growth rate, and da/dn ${\propto}$ CTOD comes into being between the two. Accordingly, $da/dn=C({\sigma}_a{^2}/{\sigma}_s){^n}a^n$ shows the small crack growth rate being reflected crack closure phenomenon.

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Reliability Engineering Approach to Fatigue Crack Growth Rate Under Random Loading Using DC Eletrical Potential Method (직류전위차법을 이용한 랜덤하중하의 피로균열 진전율에 대한 신뢰성 공학적 연구)

  • Bae, Sung-In
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.2
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    • pp.473-480
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    • 1996
  • Automatic fatigue crack length measuring system using DC electrical potential method and the system control program for automatic fatigue testing under random load condition were made in this study. And using these system and control program, fatigue tests were executed under constant and random load condition. As the result, the propagation of crack in random loading can be represented Paris equaiton and log normal probability function. But constant and random load test show different crack propagation properties.

Experimental Investigation of Fatigue Crack Growth Behavior in Friction Stir Welded 7075-T651 Aluminum Alloy Joints under Constant Stress Intensity Factor Range Control Testing (For LT Orientation Specimen) (일정 응력확대계수범위 제어 시험하의 마찰교반용접된 7075-T651 알루미늄 합금 용접부의 피로균열전파 거동의 실험적 고찰 (LT 방향의 시험편에 대하여))

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.6
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    • pp.775-782
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    • 2013
  • In this study, as a series of studies aimed at investigating the spatial randomness of fatigue crack growth for friction stir welded (FSWed) 7075-T651 aluminum alloy joints, the fatigue crack growth behavior of FSWed 7075-T651 aluminum alloy joints was investigated for LT orientation specimens. Fatigue crack growth tests were conducted under constant stress intensity factor range (SIFR) control for 5 specimens of the FSWed 7075-T651 aluminum alloy, including base metal (BM), heat affected zone (HAZ), and weld metal (WM) specimens. The mean fatigue crack growth rate of WM specimens was found to be the highest, whereas that of HAZ and WM specimens was the lowest. Furthermore, the variability of fatigue crack growth rate was found to be the highest in WM specimens and lowest in BM specimens.

Effect of Crack Orientation on Spatial Randomness of Fatigue Crack Growth Rate in FSWed 7075-T651 Aluminum Alloy Joints (마찰교반용접된 7075-T651 알루미늄 합금 용접부의 피로균열전파율의 공간적 변동성에 미치는 균열 방향의 영향)

  • Jeong, Yeui-Han;Kim, Seon-Jin
    • Journal of Power System Engineering
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    • v.18 no.1
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    • pp.91-98
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    • 2014
  • In this investigation, the effect of crack orientation on spatial randomness of fatigue crack growth rate (FCGR) in friction stir welded (FSWed) 7075-T651 aluminum alloy joints has been statistically analyzed by Weibull distribution. The fatigue crack growth tests are conducted under three different constant stress intensity factor range (SIFR) control at room temperature with R = 0.1 and frequency 10Hz on compact tension (CT) specimen machined at base metal (BM) and weld metal (WM). The experimental fatigue crack growth rate data were obtained for two types of specimens having LT and TL orientations. LT specimens both base metal and weld metal showed higher fatigue crack growth rate as compared to TL specimens. In the lower SIFR region, FCGR were found to be almost 3 times higher in higher SIFR region. The shape parameter of Weibull both LT and TL orientation for FCGR was increased with increasing SIFR, the scale parameter was also increased with increasing SIFR. The smallest value of the shape parameter was shown in weld metal specimens having LT orientation at lower SIFR region.

Fatigue Behavior of Welded Joints in HT60 Grade TMCP Steel (HT60급 TMCP강 용접부의 피로 거동)

  • Yong, Hwan Sun;Kim, Seok Tae;Cho, Yong Sik
    • Journal of Korean Society of Steel Construction
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    • v.8 no.4 s.29
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    • pp.133-133
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    • 1996
  • Application of the relationship $da/dN=C({\Delta}K)^{m}$ is effective in the analysis of fatigue crack growth life. The values of material constant C and m have great influences on the predicted fatigue life and the relationship between fatigue crack growth rate(da/dN) and stress intensity factor range(${\Delta}K$) is effective in fatigue crack growth behavior. In this paper, fatigue crack growth behavior of the welded joints in HT60 grade TMCP(Thermo Machanical Control Process) steel have been studied. To evalute the fatigue crack growth rates of HT60 grade TMCP steel, fatigue test was performed by base metal(BM), heat affected zone(HAZ) and weld metal(WM) in TMCP steel at room temperature. We determined the relationship of $da/dN-{\Delta}K$ by correlation between C and m obtained from the Paris-Erdogan power law data supplied HT60 grade TMCP steel. The obtained results from this study indicate that fatigue crack growth rate of TMCP steel is not influenced by softening effect which occurs in the HAZ when high heat input weld is carried out. Softening effects, which affect fatigue properties. are shown that it is not affected to the fatigue growth rates significantly.

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Increase of Low Cycle Fatigue Life at 300℃ for Type 304 Stainless Steel (304 스테인리스강의 300℃에서 저주기 피로수명 증가)

  • Kim, Dae Whan;Han, Chang Hee;Lee, Bong Sang
    • Korean Journal of Metals and Materials
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    • v.47 no.7
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    • pp.391-396
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    • 2009
  • Tensile, low cycle fatigue, and fatigue crack growth rate tests were conducted at RT and $300^{\circ}C$ for type 304 stainless steel. Tensile was tested under displacement control and low cycle fatigue was tested under strain control. Fatigue crack growth rate test was conducted under load control and crack was measured by DCPD method. Yield strength and elongation decreased at $300^{\circ}C$. Dynamic strain aging was not detected at $300^{\circ}C$. Low cycle fatigue life increased but fatigue strength decreased at $300^{\circ}C$. Fatigue crack growth rate increased at $300^{\circ}C$. Dislocation structures were mixed with cell and planar and did not change with temperature. Grain size did not change but plastic strain increased at $300^{\circ}C$. Strain induced martensite after low cycle fatigue test increased at RT but decreased at $300^{\circ}C$. It was concluded that the increase of low cycle fatigue life at $300^{\circ}C$ was due to the decrease of strain induced martensite at which crack was initiated.

Characteristics of Parameters for the Distribution of fatigue Crack Growth Lives wider Constant Stress Intensity factor Control (일정 응력확대계수 제어하의 피로균열전파수명 분포의 파라메터 특성)

  • 김선진
    • Journal of Ocean Engineering and Technology
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    • v.17 no.2
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    • pp.54-59
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    • 2003
  • The characteristics of the parameters for the probability distribution of fatigue crack growth life, using the non-Gaussian random process simulation method is investigated. In this paper, the material resistance to fatigue crack growth is treated as a spatial random process, which varies randomly on the crack surface. Using the previous experimental data, the crack length equals the number of cycle curves that are simulated. The results are obtained for constant stress intensity factor range conditions with stress ratios of R=0.2, three specimen thickness of 6, 12 and 18mm, and the four stress intensity level. The probability distribution function of fatigue crack growth life seems to follow the 3-parameter Wiubull,, showing a slight dependence on specimen thickness and stress intensity level. The shape parameter, $\alpha$, does not show the dependency of thickness and stress intensity level, but the scale parameter, $\beta$, and location parameter, ${\gamma}$, are decreased by increasing the specimen thickness and stress intensity level. The slope for the stress intensity level is larger than the specimen thickness.

Characteristics of Parameters for the Distribution of Fatigue Crack Growth Lives under Constant Stress Intensity Factor Control (일정 응력확대계수 제어하의 피로균열전파수명 분포의 파라메터 특성에 관하여)

  • Kim, Seon-Jin;Kim, Young-Sik;Jeong, Hyeon-Cheol
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.301-306
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    • 2002
  • The characteristics of parameters for the probability distribution of fatigue crack growth lives by the non-Gaussian random process simulation method is investigated. In this paper, the material resistance to fatigue crack growth is treated as a spatial random process, which varies randomly on the crack surface. Using the previous experimental data, the crack length - the number of cycles curves are simulated. The results are obtained for constant stress intensity factor range conditions with stress ratio of R=0.2, three specimen thickness of 6, 12 and 18mm, and the four stress intensity level. The probability distribution function of fatigue crack growth lives seems to follow the 3-parameter Wiubull and shows a slight dependence on specimen thickness and stress intensity level. The shape parameter, ${\alpha}$, does not show the dependency of thickness and stress intensity level, but the scale parameter, ${\beta}$, and location parameter, ${\upsilon}$, are decreased by increasing the specimen thickness and stress intensity level. The slope for the stress intensity level is larger than the specimen thickness.

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Fatigue Crack-Tip Stress Mapping Using Neutron Diffraction

  • Choi, Gyudong;Lee, Min-Ho;Huang, E-Wen;Woo, Wanchuck;Lee, Soo Yeol
    • Korean Journal of Materials Research
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    • v.25 no.12
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    • pp.690-693
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    • 2015
  • Fatigue crack growth experiments were carried out on a 304 L stainless steel compact-tension(CT) specimen under load control mode. Neutron diffraction was employed to quantitatively measure the residual strains/stresses and the evolution of stress fields in the vicinity of a propagating fatigue-crack tip. Three principal stress components (i.e. crack growth, crack opening, and through-thickness direction stresses) were examined in-situ under loading as a function of distance from the crack tip along the crack-propagation path. The stress/strain fields, measured both at the mid-thickness and near the surface of the CT specimen, were compared. The results show that much higher compressive residual stress fields developed in front of the crack tip near the surface than developed at the mid-thickness area. The change of the stresses ahead of the crack tip under loading is more significant at the mid-thickness area than it is near the surface.