• Structural Engineering and Mechanics
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• 제57권2호
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• pp.295-313
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• 2016

In this study, the three-dimensional finite element method is used to determine the stress intensity factor in Mode I and Mixed mode of a centered crack in an aluminum specimen repaired by a composite patch using contour integral. Various mesh densities were used to achieve convergence of the results. The effect of adhesive joint thickness, patch thickness, patch-specimen interface and layer sequence on the SIF was highlighted. The results obtained show that the patch-specimen contact surface is the best indicator of the deceleration of crack propagation, and hence of SIF reduction. Thus, the reduction in rigidity of the patch especially at adhesive layer-patch interface, allows the lowering of shear and normal stresses in the adhesive joint. The choice of the orientation of the adhesive layer-patch contact is important in the evolution of the shear and peel stresses. The patch will be more beneficial and effective while using the cross-layer on the contact surface.

• 한국재료학회지
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• 제33권6호
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• pp.251-256
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• 2023

This study aims to examine the correlation between microstructures and the mechanical properties of two high-strength API X70 linepipe steels with different specimen directions and Moaddition. The microstructure of the Mo-added steel has an irregularly shaped AF, GB matrix with pearlite because of the relatively large deformation in the non-recrystallization temperature region, while that of the Mo-free steel shows a PF matrix with bainitic microstructure. In the Mo-added steel, the M/A (martensite-austenite) in granular bainite (GB) and pearlite act as crack initiation sites with decreased upper shelf energy and an increased ductile to brittle transition temperature (DBTT). Regardless of Mo addition, all of the steels demonstrate higher strength and lower elongation in the T direction than in the L direction because of the short dislocation glide path and ease of pile-up at grain boundaries. In addition, the impact test specimens with T-L direction had a lower impact absorbed energy and higher DBTT than those with the L-T direction because the former exhibit shorter unit crack path compared to the latter.

• 한국음향학회지
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• 제29권8호
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• pp.483-490
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• 2010

본 논문에서는 판 형상의 구조물에 발생한 균열의 형상과 개수 등을 진단할 수 있는 Inter-Digital Transducer (IDT)형 Lamb 파 센서를 제안하고 그 타당성을 실험적으로 검증하였다. IDT형 Lamb 파 센서는 기존의 패치형 압전 센서보다 작동 주파수의 조절이 용이하고, finger의 형상에 의해 지향성을 조절할 수 있다는 등의 장점이 있다. 본 논문에서는 무지향성을 가지는 환상형 IDT형 센서와 높은 지향성을 가지는 사각형 IDT형 센서를 설계, 제작하고, 이들에 의해 알루미늄 판을 전파하는 Lamb 파의 전파시간과 진폭의 변화를 측정, 분석하여 판 내에 발생한 균열의 길이, 개수 및 각도를 평가하고, 제안한 IDT 센서의 효용성을 고찰하였다.

• 비파괴검사학회지
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• 제16권4호
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• pp.215-224
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• 1997

Al-Li 8090 합금을 재료로 인장과 파괴 시험 중의 음향방출 거동을 조사하여, 미세조직과 방향성에 따른 변형 기구를 규명해 보고자 하였다. 이것을 위해 시편은 미세조직(${\delta}'$상이 지배적인 조직과 $S'+{\delta}'$조직)과 방향성(L방향과 ST방향)에 따라 제조하였으며, 인장과 파괴 시험을 수행하면서 음향방출 거동을 관찰하였고, 이를 투과 및 주사 전자 현미경의 결과와 비교하여 전위의 미세기구에 관하여 고찰해 보았다. ${\delta}'$ 조직에서는 L방향과 ST방향의 시편 모두에서 낮은 RMS의 연속형 방출 신호가 나타났고, $S'+{\delta}'$조직아서는 돌발형 방출 신호들만이 관찰되었다. 여러 연구 결과를 통해 ${\delta}'$조직에서의 연속형 형태의 음향방출은 주로 정합인 ${\delta}'$상의 전단에 기인한 것인 반면, $S'+{\delta}'$조직에서의 돌발형 형태의 음향방출은 부정합 ${\delta}'$상의 전단 또는 microcracking때문인 것으로 추론할 수 있었다. 시편의 방향성에 관해서는, ST방향의 시편들의 경우 LT 방향의 시편들보다 많은 돌발형 신호들을 보였다. ST방향 시편들에서 나타나는 이러한 돌발형 신호들은 주로 균열 전파 방향에 평행하게 놓여져 있는 입계를 따라, 급격하게 진행되는 균열 전파에 의해서 나타나는 것으로 보인다.

• Structural Engineering and Mechanics
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• 제63권3호
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• pp.361-370
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• 2017

Through the use of finite element analysis and acoustic emission techniques we have evaluated the interfacial failure of a carbon fiber reinforced polymer (CFRP) repair patch on a notched aluminum substrate. The repair of cracks is a very common and widely used practice in the aeronautics field to extend the life of cracked sheet metal panels. The process consists of adhesively bonding a patch that encompasses the notched site to provide additional strength, thereby increasing life and avoiding costly replacements. The mechanical strength of the bonded joint relies mainly on the bonding of the adhesive to the plate and patch stiffness. Stress concentrations at crack tips promote disbonding of the composite patch from the substrate, consequently reducing the bonded area, which makes this a critical aspect of repair effectiveness. In this paper we examine patch disbonding by calculating the influence of notch tip stress on disbond area and verify computational results with acoustic emission (AE) measurements obtained from specimens subjected to uniaxial tension. The FE results showed that disbonding first occurs between the patch and the substrate close to free edge of the patch followed by failure around the tip of the notch, both highest stress regions. Experimental results revealed that cement adhesion at the aluminum interface was the limiting factor in patch performance. The patch did not appear to strengthen the aluminum substrate when measured by stress-strain due to early stage disbonding. Analysis of the AE signals provided insight to the disbond locations and progression at the metal-adhesive interface. Crack growth from the notch in the aluminum was not observed until the stress reached a critical level, an instant before final fracture, which was unaffected by the patch due to early stage disbonding. The FE model was further utilized to study the effects of patch fiber orientation and increased adhesive strength. The model revealed that the effectiveness of patch repairs is strongly dependent upon the combined interactions of adhesive bond strength and fiber orientation.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2002년도 하계학술대회 논문집
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• pp.177-180
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• 2002

Thickness dependence of crystallographic orientation of diol based sol-gel derived PZT(52/48) films on dielectric and piezoelectric properties was investigated The thickness of each layer by one time spinning was about 0.2 $\mu\textrm{m}$, and crack-free films was successfully deposited on 4 inches Pt/Ti/SiO$_2$/Si substrates by 0.5 mol solutions in the range from 0.2 $\mu\textrm{m}$ to 3.8 $\mu\textrm{m}$. Excellent P-E hysteresis curves were achieved without pores or any defects between interlayers. As the thickness increased , the (111) preferred orientation disappeared from 1$\mu\textrm{m}$ to 3 $\mu\textrm{m}$ region, and the orientation of films became random above 3 $\mu\textrm{m}$. Dielectric constants and longitudinal piezoelectric coefficient d$\_$33/, measured by pneumatic method were saturated around the value of about 1400 and 300 pC/N respectively above the thickness of 0.8 7m. A micromachined piezoelectric cantilever have been fabricated using 0.8 $\mu\textrm{m}$ thickness PZT (52/48) films. PZT films were prepared on Si/SiN$\_$x/SiO$_2$/Ta/Pt substrate and fabricated unimorph cantilever consist of a 0.8 fm thick PZT layer on a SiNx elastic supporting layer, which becomes vibration when ac voltage is applied to the piezoelectric layer. The dielectric constant (at 100 kHz) and remanent polarization of PZT films were 1050 and 25 ${\mu}$C/$\textrm{cm}^2$, respectively. Electromechanical characteristics of the micromachined PZT cantilever in air with 200-600 $\mu\textrm{m}$ lengths are discussed in this presentation.

• 한국기계가공학회지
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• 제19권3호
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• pp.42-50
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• 2020

This study explores the effects of repair width on the deposition characteristics and mechanical properties of stainless steel samples repaired using direct energy deposition (DED). In the DED repair process, defects such as pores and cracks can occur at the interface between the substrate and deposited material. In this study, we changed the width of the pre-machined zone for repair in order to prevent cracks from occurring at the inclined surface. As a result of the experiment, cracks of 10-40 ㎛ in length were formed along the inclined slope regardless of the repair width. Yield and tensile strength decreased slightly as the repair width increased, but the total and uniform elongation increased. This is due to the orientation of the crack. For specimens with a repair width of 20 mm, yield and tensile strength were 883 MPa and 1135 MPa, respectively. Total and uniform elongations were 14.3% and 8.2%, respectively. During observation of the fracture specimens, we noted that the fracture of the specimen with an 8 mm repair width occurred along the slope, whereas specimens with 14 mm and 20 mm repair depths fractured at the middle of the repaired region. In conclusion, we found that tensile properties were dependent upon the repair width and the inclination of the crack occurred at the interface.

• 터널과지하공간
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• 제19권2호
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• pp.158-166
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• 2009

Hoek-Brown 암석에서 응력에 의해 발생되는 균열의 전파특성을 수치해석적으로 분석하기 위한 기초연구로서 탄성균열의 균질화 기법이 제안되었다. 균열의 개시조건으로 Hoek-Brown 경험식이 이용되었고, 균열의 방향 탐색을 위해 임계면법이 이용되었다. 균열물질과 무결암으로 구성된 대표체적에 대해 체적평균 응력 및 변형률 개념을 적용하여 균열과 신선암의 역학적 특성을 균질화시킴으로써 등가 이방성매질의 구성관계식을 유도하였다. 제안된 균질화모델을 포트란 코드로 작성하여 상업유한요소 코드인 COSMOSM에 이식하였다. 제안된 수치해석모델의 적합성을 검증하기 위하여 2차원 평면변형률조건에서 수치 일축압축시험을 실시하였다. 모델 상하부 가압면의 구속조건을 달리한 2가지 해석모델을 선정하여 구속조건이 일축압축시험편의 변형 및 파단면 형성형태에 미치는 영향이 분석되었다. 균열의 균질화를 고려한 수치 일축압축시험 결과는 실제 실험에서 발생되는 형태와 유사한 변형거동 및 파단면 형성 특성을 잘 나타내었다.

• 한국생산제조학회지
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• 제22권3_1spc호
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• pp.573-579
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• 2013

Once-through helically coiled steam generator tubes subjected to external pressure are of interest because of their application to advanced small- and medium-sized integral reactors, in which a primary coolant with a relatively higher pressure flows outside the tubes, while secondary water with a relatively lower pressure flows inside the tubes. Another notable point is that the values of the mean radius to thickness ratio of these steam generator tubes are very small, which means that a thick-walled cylinder is employed for these steam generator tubes. In the present paper, the maximum allowable pressure of helically coiled and thick-walled steam generator tubes with through-wall cracks under external pressure is investigated based on a detailed nonlinear three-dimensional finite element analysis. In terms of the crack orientation, either circumferential or axial through-wall cracks are considered. In particular, in order to quantify the effect of the crack location on the maximum external pressure, these cracks are assumed to be located in the intrados, extrados, and flank of helically coiled cylinders. Moreover, an evaluation is also made of how the maximum external pressure is affected by the ovality, which might be inherently induced during the tube coiling process used to fabricate the helically coiled steam generator tubes.

• 한국전산구조공학회논문집
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• 제13권2호
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• pp.257-270
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• 2000

본 연구는 결함을 지닌 구조체의 거시적인 역학적 거동을 손상역학이론에 근거하여 해석할 수 있는 손상모델을 개발하고 이를 손상을 입은 구조체에 적용하여 손상된 구조체의 전체거동을 해석적으로 규명하는데 그 목적이 있다. 이를 위하여 수정된 2차손상텐서를 이용하였으며, 유효응력을 통해서 산정된 손상응력을 절점에 작용하는 추가의 하중 항으로 고려할 수 있고 균열면의 성질을 반영할 수 있는 유한요소해석 알고리즘을 개발하였다. 개발된 알고리즘은 실험치 및 횡등방성 이론에 의한 이론치와의 비교·검증을 통하여 그 신뢰성을 검토하였다. 선형탄성 가정 하에서 균열을 지닌 구조체에 개발된 알고리즘을 적용하여 해석한 결과, 균열의 방향과 균열군에 따른 손상된 구조체의 거동을 정량적으로 추정할 수 있었다. 개발된 모델을 균열이 존재하는 암반의 굴착문제와 파쇄대를 지니고 있는 지하구조체 문제에 적용해 본 결과, 손상으로 인해 야기되는 구조체의 전체 거동상의 차이를 규명할 수 있었다.