DOI QR코드

DOI QR Code

Effect of Repair Width on Mechanical Properties of 630 Stainless Steel Repaired by Direct Energy Deposition Process

직접 에너지 적층 공정을 이용한 보수 공정에서 보수 폭에 따른 기계적 특성 관찰

  • Oh, Wook-Jin (Dep. of Ocean Advanced Materials Convergence Eng., Korea Maritime and Ocean Univ.) ;
  • Shin, Gwang-Yong (Smart Manufacturing Process Group, Korea Inst. of Industrial Technology(KITECH)) ;
  • Son, Yong (Digital Manufacturing Process Group, Korea Inst. of Industrial Technology(KITECH)) ;
  • Shim, Do-Sik (Dep. of Ocean Advanced Materials Convergence Eng., Korea Maritime and Ocean Univ.)
  • 오욱진 (한국해양대학교 해양신소재융합공학과) ;
  • 신광용 (한국생산기술연구원 스마트가공공정그룹) ;
  • 손용 (한국생산기술연구원 디지털제조공정그룹) ;
  • 심도식 (한국해양대학교 해양신소재융합공학과)
  • Received : 2019.12.02
  • Accepted : 2020.01.07
  • Published : 2020.03.31

Abstract

This study explores the effects of repair width on the deposition characteristics and mechanical properties of stainless steel samples repaired using direct energy deposition (DED). In the DED repair process, defects such as pores and cracks can occur at the interface between the substrate and deposited material. In this study, we changed the width of the pre-machined zone for repair in order to prevent cracks from occurring at the inclined surface. As a result of the experiment, cracks of 10-40 ㎛ in length were formed along the inclined slope regardless of the repair width. Yield and tensile strength decreased slightly as the repair width increased, but the total and uniform elongation increased. This is due to the orientation of the crack. For specimens with a repair width of 20 mm, yield and tensile strength were 883 MPa and 1135 MPa, respectively. Total and uniform elongations were 14.3% and 8.2%, respectively. During observation of the fracture specimens, we noted that the fracture of the specimen with an 8 mm repair width occurred along the slope, whereas specimens with 14 mm and 20 mm repair depths fractured at the middle of the repaired region. In conclusion, we found that tensile properties were dependent upon the repair width and the inclination of the crack occurred at the interface.

Keywords

Acknowledgement

본 연구는 한국생산기술연구원 기술용역과 부산 산학융합지구조성사업단 산학협력 R&D과제의 지원을 통해 수행되었으며, 이에 감사드립니다.

References

  1. Reimann, M., Goebel, J., dos Santos, J. F., "Microstructure and mechanical properties of keyhole repair welds in AA 7075-T651 using refill friction stir spot welding," Materials & Design, Vol. 132, pp. 283-294, 2017. https://doi.org/10.1016/j.matdes.2017.07.013
  2. RAHNI, M. M., Beidokhti, B., HADDAD-SABZEVAR, M., “Effect of filler metal on microstructure and mechanical properties of manganese-aluminum bronze repair welds,” Transactions of Nonferrous Metals Society of China, Vol. 27, No. 3, pp. 507-513, 2017. https://doi.org/10.1016/S1003-6326(17)60057-8
  3. Kadoi, K., Murakami, A., Shinozaki, K., Yamamoto, M., Matsumura, H., "Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels," Materials Science and Engineering: A, Vol. 666, pp. 11-18, 2016. https://doi.org/10.1016/j.msea.2016.04.035
  4. Yu, J. H., Choi, Y. S., Shim, D. S., Park, S. H., "Repairing casting part using laser assisted additive metal-layer deposition and its mechanical properties," Optics & Laser Technology, Vol. 106, pp. 87-93, 2018. https://doi.org/10.1016/j.optlastec.2018.04.007
  5. Graf, B., Gumenyuk, A., Rethmeier, M., "Laser metal deposition as repair technology for stainless steel and titanium alloys," Physics Procedia, Vol. 39, pp. 376-381, 2012. https://doi.org/10.1016/j.phpro.2012.10.051
  6. Da Sun, S., Fabijanic, D., Barr, C., Liu, Q., Walker, K., Matthews, N., Brandt, M., "In-situ quench and tempering for microstructure control and enhanced mechanical properties of laser cladded AISI 420 stainless steel powder on 300M steel substrates," Surface and Coatings Technology, Vol. 333, pp. 210-219, 2018. https://doi.org/10.1016/j.surfcoat.2017.10.080
  7. Oh, W. J., Lee, W. J., Kim, M. S., Jeon, J. B., Shim, D. S., "Repairing additive-manufactured 316L stainless steel using direct energy deposition," Optics & Laser Technology, Vol. 117, pp. 6-17, 2019. https://doi.org/10.1016/j.optlastec.2019.04.012
  8. Chew, Y., Pang, J. H. L., Bi, G., Song, B., "Thermo-mechanical model for simulating laser cladding induced residual stresses with single and multiple clad beads," Journal of Materials Processing Technology, Vol. 224, pp. 89-101, 2015. https://doi.org/10.1016/j.jmatprotec.2015.04.031
  9. Krzyzanowski, M., Bajda, S., Liu, Y., Triantaphyllou, A., Rainforth, W. M., Glendenning, M., "3D analysis of thermal and stress evolution during laser cladding of bioactive glass coatings," Journal of the mechanical behavior of biomedical materials, Vol. 59, pp. 404-417, 2016. https://doi.org/10.1016/j.jmbbm.2016.02.023
  10. Wang, D., Hu, Q., Zeng, X., "Residual stress and cracking behaviors of Cr13Ni5Si2 based composite coatings prepared by laser-induction hybrid cladding," Surface and Coatings Technology, Vol. 274, pp. 51-59, 2015. https://doi.org/10.1016/j.surfcoat.2015.04.035
  11. Liu, Q., Wang, Y., Zheng, H., Tang, K., Li, H., Gong, S., "TC17 titanium alloy laser melting deposition repair process and properties," Optics & Laser Technology, Vol. 82, pp. 1-9. 2016. https://doi.org/10.1016/j.optlastec.2016.02.013
  12. Zhang, K., Wang, S., Liu, W., & Long, R., "Effects of substrate preheating on the thin-wall part built by laser metal deposition shaping," Applied Surface Science, Vol. 317, pp. 839-855. 2014. https://doi.org/10.1016/j.apsusc.2014.08.113
  13. Oh, W. J., Son, Y., Shim, D. S., “Effect of In-Situ Post Heating on Repairing STS316L Built by Laser Powder Bed Fusion Using Direct Energy Deposition,” Korean Journal of Metals and Materials, Vol. 57, No. 8, pp. 543-553, 2019. https://doi.org/10.3365/KJMM.2019.57.8.543
  14. Balajaddeh, M. B., Naffakh-Moosavy, H., "Pulsed Nd: YAG laser welding of 17-4 PH stainless steel: Microstructure, mechanical properties, and weldability investigation," Optics & Laser Technology, Vol. 119, pp. 105651, 2019. https://doi.org/10.1016/j.optlastec.2019.105651
  15. Rack, H. J., Kalish, D., “The strength, fracture toughness, and low cycle fatigue behavior of 17-4 PH stainless steel,” Metallurgical Transactions, Vol. 5, No. 7, pp. 1595-1605, 1974. https://doi.org/10.1007/BF02646331