• 제목/요약/키워드: Crack Integrity Evaluation

검색결과 125건 처리시간 0.023초

원전 이종금속 맞대기용접부 PWSCC 균열건전성평가 (Evaluation of PWSCC at Dissimilar Metal Butt Welds in NPP)

  • 이성호;이경수;오창영
    • 대한기계학회논문집A
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    • 제36권9호
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    • pp.1047-1052
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    • 2012
  • 가압경수로형 원전의 Alloy 600 원자로압력용기헤드 관통노즐 및 Alloy 82/182 이종금속 맞대기 용접부에서 일차수응력부식균열(PWSCC)이 보고된 이후 전 세계적으로 PWSCC에 의한 용접부 파단을 예방하기 위해 강화검사를 적용하고 있다. 본 이종금속용접부에 대한 가동중검사에서 균열이 발견된 경우 건전성평가 결과가 도출되기까지 발전소가 정지 상태에 있게 됨에 따라 원전 이용율 저하가 발생할 수 있는데, 이를 예방하기 위해서는 균열건전성평가 관련 기술의 정립뿐만 아니라 신속하게 평가 결과를 도출할 수 있는 시스템의 구축이 필요하다. 본 연구에서는 이종금속 맞대기 용접부를 대상으로 진행하고 있는 PWSCC 균열건전성평가 기준 정립 및 전산 시스템 개발 결과를 제시하였다. 본 연구를 통해 이종금속 맞대기 용접부 PWSCC 균열건전성평가 기술이 정립되고 전산 시스템으로 구현되어 원자로압력용기 주변 이종금속 맞대기 용접부에서의 PWSCC 균열에 대한 기술적 건전성평가 수단을 확보하였다.

Deterministic structural and fracture mechanics analyses of reactor pressure vessel for pressurized thermal shock

  • Jhung, M.J.;Park, Y.W.
    • Structural Engineering and Mechanics
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    • 제8권1호
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    • pp.103-118
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    • 1999
  • The structural integrity of the reactor pressure vessel under pressurized thermal shock (PTS) is evaluated in this study. For given material properties and transient histories such as temperature and pressure, the stress distribution is found and stress intensity factors are obtained for a wide range of crack sizes. The stress intensity factors are compared with the fracture toughness to check if cracking is expected to occur during the transient. A round robin problem of the PTS during a small break loss of coolant transient has been analyzed as a part of the international comparative assessment study, and the evaluation results are discussed. The maximum allowable nil-ductility transition temperatures are determined for various crack sizes.

구속효과를 고려한 9% Ni강 균열의 파괴거동 해석에 관한 연구 (A Study on the Fracture Behavior of a Crack in 9% Ni Steel Considering Constraint Effect)

  • 김영균;윤인수;김재훈
    • 한국가스학회지
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    • 제25권6호
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    • pp.14-21
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    • 2021
  • -162℃ 초저온 상태의 LNG를 저장하는 저장탱크의 내조는 균열과 같은 결함에 대한 구조 건전성 평가가 필요하다. 전통적인 파괴역학 관점에서는 응력확대계수 K, J-적분 그리고 CTOD를 이용한 단일 매개변수 평가가 주로 수행되어왔다. 그러나 실제 구조에서 발생되는 균열선단은 구조물의 크기, 시편형상 그리고 인장과 굽힘과 같은 하중의 형태에 따라 구속효과의 차이로 인한 영향이 발생하게 된다. 단일 매개변수 파괴역학을 보완하기 위해 다양한 시도가 있었고, 대표적으로 Q-응력법이 있다. 본 논문에서는 비선형 탄성영역의 균열선단 응력장 평가에 적합한 J적분에 Q응력을 유도하여 2 매개변수 접근법을 사용하고자 한다. SENB 시편의 균열비 0.1~0.7 그리고 광폭시편 균열비 0.2~0.6에 시편 균열선단의 응력을 J-Q 평가법을 이용하여 구속효과를 정량적으로 평가 하였다.

EVALUATION AND TEST OF A CRACK INITIATION FOR A 316 SS CYLINDRICAL Y-JUNCTION STRUCTURE IN A LIQUID METAL REACTOR

  • Park, Chang-Gyu;Kim, Jong-Bum;Lee, Jae-Han
    • Nuclear Engineering and Technology
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    • 제38권3호
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    • pp.293-300
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    • 2006
  • A liquid metal reactor (LMR) operated at high temperatures is subjected to both cyclic mechanical loading and thermal loading; thus, creep-fatigue is a major concern to be addressed with regard to maintaining structural integrity. The Korea Advanced Liquid Metal Reactor (KALIMER), which has a normal operating temperature of $545^{\circ}C$ and a total service life time of 60 years, is composed of various cylindrical structures, such as the reactor vessel and the reactor baffle. This study focuses on the creepfatigue crack initiation for a cylindrical Y-junction structure made of 316 stainless steel (SS), which is subjected to cyclic axial tensile loading and thermal loading at a high-temperature hold time of $545^{\circ}C$. The evaluation of the considered creep-fatigue crack initiation was carried out utilizing the ${\sigma}_d$ approach of the RCC-MR A16 guide, which is the high-temperature defect assessment procedure. This procedure is based on the total accumulated strain during the service time. To confirm the evaluated result, a high-temperature creep-fatigue structural test was performed. The test model had a circumferential through wall defect at the center of the model. The defect front of the test model was investigated after the $100^{th}$ cycle of the testing by utilizing a metallurgical inspection technique with an optical microscope, after which the test result was compared with the evaluation result. This study shows how creep-fatigue crack initiation for a high-temperature structure can be predicted with conservatism per the RCC-MR A16 guide.

Development of Cleavage Fracture Toughness Locus Considering Constraint Effects

  • Chang, Yoon-Suk;Kim, Young-Jin;Ludwig Stumpfrock
    • Journal of Mechanical Science and Technology
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    • 제18권12호
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    • pp.2158-2173
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    • 2004
  • In this paper, the higher order terms in the crack tip stress fields are investigated macroscopically for more realistic assessment of structural material behaviors. For reactor pressure vessel material of A533B ferritic steel, effects of crack size and temperature have been evaluated using 3-point SENB specimens through a series of finite element analyses, tensile tests and fracture toughness tests. The T-stress, Q-parameter and q-parameter as well as the K and J-integral are calculated and mutual relationships are investigated also. Based on the evaluation, it has proven that the effect of crack size from standard length (a/W=0.53) to shallow length (a/W=0.11) is remarkable whilst the effect of temperature from -20$^{\circ}C$ to -60$^{\circ}C$ is negligible. Finally, the cleavage fracture toughness loci as a function of the promising Q-parameter or q-parameter are developed using specific test results as well as finite element analysis results, which can be applicable for structural integrity evaluation considering constraint effects.

가압열충격을 받는 원자로용기의 확률론적 건전성 평가 (Probabilistic Evaluation of RV Integrity Under Pressurized Thermal Shock)

  • 김종민;배재현;손갑헌;윤기석;최택상
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.90-95
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    • 2004
  • The probabilistic fracture analysis is used to determine the effects of uncertainties involved in material properties, location and size of flaws, etc, which can not be addressed using a deterministic approach. In this paper the probabilistic fracture analysis is applied for evaluating the RV(Reactor Vessel) under PTS(Pressurised Thermal Shock). A semi-elliptical axial crack is assumed in the inside surface of RV. The selected random parameters are initial crack depth, neutron fluence, chemical composition of material (copper, nickel and phosphorous) and $RT_{NDT}$. The deterministically calculated $K_I$ and crack tip temperature are used for the probabilistic calculation. Using Monte Carlo simulation, the crack initiation probability for fixed flaw and PNNL(Pacific Northwest National Laboratory) flaw distribution is calculated. As the results show initiation probability of fixed flaw is much higher than that of PNNL distribution, the postulated crack sizes of 1/10t in this paper and 1/4t of ASME are evaluated to be very conservative.

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0.2% N을 첨가한 수퍼 2상 스테인리스강의 열처리 조건에 따른 특성 평가 - 제2보: 피로균열진전 거동 (Characteristic Evaluation according to Heat Treatment Conditions of Super Duplex Stainless Steel with Additive 0.2% N - Part 2: Fatigue Crack Propagation Behavior)

  • 안석환;강흥주;서현수;남기우;이건찬
    • 한국해양공학회지
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    • 제23권5호
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    • pp.79-84
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    • 2009
  • Super duplex stainless steel has long life in severe environments by showing the enough strength and corrosion resistance. Therefore, the fracture mechanics approach needs to support the structural strength integrity for the used material. In this study, fatigue crack propagation behavior was investigated to super duplex stainless steel with 0.2% nitrogen. The various volume fraction and distribution of austenite structure for applied specimen in test were obtained by changing the heat treatment temperature and cycle. From test results, fatigue crack propagation rate showed two kinds of tendency between da/dN and ${\Delta}K$ according to distribution of austenite structure and structure anisotropy.

선 스프링 모델에 의한 2개 표면균열의 상호간섭 해석 (An Interaction Analysis of Two Surface Cracks by the Line Spring Model)

  • 이준성;김영진;양원호;최용식
    • 대한기계학회논문집
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    • 제14권3호
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    • pp.610-616
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    • 1990
  • 본 연구의 주요 목적은 표면균열의 상호간섭 효과를 선 스프링 모델을 이용하 여 해석하여 그 결과를 비교, 검토하는 것이다. 먼저 선 스프링 모델의 이론적 배경 을 설명하고 이를 바탕으로 개발된 ABAQUS 유한요소 프로그램을 이용하여 평판구조물 에 표면균열이 한개 존재하는 경우에 대한 해석을 수행하여 이 방법의 타당성을 확인 해 보고자 한다. 또한 평판 구조물 및 원통형 구조물에 2개의 표면 균열이 존재하는 경우에 대하여 해석을 수행하여 표면균열의 상호간섭 효과를 밝혀보고자 한다.

증기발생기 전열관에 존재하는 표면균열의 한계하중 평가 (Evaluation of Limit Loads for Surface Cracks in the Steam Generator Tube)

  • 김현수;김종성;진태은;김홍덕;정한섭
    • 대한기계학회논문집A
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    • 제30권8호
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    • pp.993-1000
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    • 2006
  • Operating experience of steam generators has shown that cracks of various morphology frequently occur in the steam generator tubes. These cracked tubes can stay in service if it is proved that the tubes have sufficient safety margin to preclude the risk of burst and leak. Therefore, integrity assessment using exact limit load solutions is very important for safe operation of the steam generators. This paper provides global and local limit load solutions for surface cracks in the steam generator tubes. Such solutions are developed based on three-dimensional (3-D) finite element analyses assuming elastic-perfectly plastic material behavior. For the crack location, both axial and circumferential surface cracks, and for each case, both external and internal cracks are considered. The resulting global and local limit load solutions are given in polynomial forms, and thus can be simply used in practical integrity assessment of the steam generator tubes.

원자력발전소 주요기기의 건전성 평가를 위한 3차원 탄소성 해석 시스템의 개발 (Development of a Three Dimensional Elastic Plastic Analysis System for the Integrity Evaluation of Nuclear Power Plant Components)

  • 허남수;임창주;김영진;표창률;박치용
    • 대한기계학회논문집A
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    • 제24권8호
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    • pp.2015-2021
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    • 2000
  • In order to evaluate the integrity of nuclear power plant components, the analysis based on fracture mechanics is crucial. For this purpose, finite element method is popularly used to obtain J-integral. However, it is time consuming to design the finite element model of a cracked structure. Also, the J-integral should be verified by alternative methods since it may differ depending on the calculation method. The objective of this paper is to develop a three-dimensional elastic-plastic J-integral analysis system which is named as EPAS program. The EPAS program consists of an automatic mesh generator for a through-wall crack and a surface crack, a solver based on ABAQUS program, and a J-integral calculation program which provides DI (Domain Integral) and EDI (Equivalent Domain Integral) based J-integral calculation. Using the EPAS program, an optimized finite element model for a cracked structure can be generated and corresponding J-integral can be obtained subsequently.