• 제목/요약/키워드: Crack Initiation life

검색결과 186건 처리시간 0.021초

축단면 내 대칭위치에 존재하는 원공결함에서 발생하는 피로균열 거동 (The Characteristics of Fatigue Cracks Emanating from Small Hole Defects Located Opposite Position of the Shaft Cross Section)

  • 송삼홍;안일혁;이정무
    • 한국정밀공학회지
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    • 제19권10호
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    • pp.84-91
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    • 2002
  • The shaft with the circular cross section have symmetric structural combination parts to keep the rotating balance. Hence the crack usually emanate from symmetric combination parts due to the stress concentration of these parts. In this study to estimate the fatigue behavior of symmetric cracks, the fatigue test was performed by using rotary bending tester and the specimen with symmetric defects in circular cross section. From the facts the characteristics of crack initiation and propagation on the symmetric surface cracks in circular cross section was examined. Also we observed the internal crack using oxidation coloring and investigated the fatigue behavior using the relationship between surface crack and internal crack. As a result of fatigue lift of symmetric cracks was reduced to 35% compared to single crack’s. We examined the characteristics of fatigue behavior in element with symmetric cracks using internal crack propagation rate and maximum stress intensity factor range obtained from approximation method.

LNG탱크 겹침용접부의 피로강도에 관한 연구 (A Study on the Fatigue Strength of Lap Weld of LNG Tank)

  • 김종호
    • 한국해양공학회지
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    • 제13권3호통권33호
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    • pp.29-35
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    • 1999
  • At the design of Mark III membrane type LNG tank, an analytical and experimental approach on the fatigue strengths of membrane and its welds are very important in order to assist designers and surveyors. In this study, fatigue tests of lap weld of Mark III membrane type LNG tank were carried out and cumulative damage factor was calculated in order to estimate the fatigue life by probability density function and rule methods. It contained the following tests and reviews : 1) The fatigue tests of lap weld of stainless steel according to statistical testing method recommended by JSME, 2)Preparation of S-N curve for lap welds considering the statistical properties of the results of fatigue tests. 3) Procedure for estimating the initiation life of fatigue crack of lap welds under variable loads by the rule lf classification society and probability density function, 4) Guideline for inspection of lap welds fo membrane type LNG tank.

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DCPDM에 의한 자동차용 다층 점용접물의 피로수명 평가 (The Evaluation of Fatigue Life for Multi-lap Spot Weldment of Automobile Steel Sheet Using DCPDM)

  • 김회현;박정훈;김은성;백승세;권일현;유효선;양성모
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.247-249
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    • 2005
  • Evaluation and prediction of fatigue crack initiation life in EZNCEN(Galvanized steel sheet) and HS40R(High strength steel sheet) tensile-shear spot weldment were studied by using DCPDM(DC Potential Drop Method)

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고온하 304 스테인레스강의 작은 표면구열의 성장거동에 관한 연구 (A Study on Growth Behavior of Small Fatigue Crack in 304 Stainless Steel at Elevated Temperatures)

  • 서창민;김영호
    • 대한기계학회논문집
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    • 제14권1호
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    • pp.87-95
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    • 1990
  • 본 연구에서는 고온기기의 구조용 부재로 널리 사용되고 있는 304스테인리스 강을 선택하여 상온, $538^{\circ}C$($1000^{\circ}$ F) 및 $593^{\circ}C$($1100^{\circ}C$ F) 고온하의 작은 표면노치 시험편 에서 발생한 표면 피로 균열의 성장거동을 레플리카법에 의하여 상세히 관찰측정하여 파괴역학적으로 해석 연구하고자 한다. 즉 피로균열의 성장특성을 ....$\DELTA\sigma^{n}$a의 매 개변수를 도입하여 정량적으로 평가하고, 수명예측을 실시하여 그 유용성을 비교검토 하였다. 또한 피로균열의 성장에 관한 실험결과 자료들을 PC를 이용하여 전산하고 도식화함으로써 파괴역학적 설계에 유용한 기초적 자료를 제시하고자 하였다.

A Micro-Mechanics Based Corrosion Model for the Prediction of Service Life in Reinforced Concrete Structures

  • Song, Ha-Won;Kim, Ho-Jin;Kim, Tae-Hwan;Byun, Keun-Joo;Lee, Seung-Hoon
    • Corrosion Science and Technology
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    • 제4권3호
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    • pp.100-107
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    • 2005
  • Reinforcing steel bars in reinforced concrete structures are protected from corrosion by passive film on the steel surface inside concrete with high alkalinity. However, when the passive film breaks down due to chloride ion ingressed into the RC structures, a corrosion initiates at the surface of steel bars. Then, internal pressure by volume expansion of corrosion products in reinforcing bars induces cracking and spalling of cover concrete, which reduces not only durability performance but also structural performance in RC structures. In this paper, a service life prediction of RC structures is carried out by using a micro-mechanics based corrosion model. The corrosion model is composed of a chloride penetration model to evaluate the initiation of corrosion and an electric corrosion cell model and an oxygen diffusion model to evaluate the rate and the accumulated amounts of corrosion. Then, a corrosion cracking model is combined to the models to evaluate critical amount of corrosion product for initiation cracking in cover concrete. By implementing the models into a finite element analysis program, a time and space dependent corrosion analysis and a service life prediction of RC structures due to chloride attack are simulated and the results of the analysis are compared with test results. The effect of crack width on the corrosion and the service life of the RC structures are analyzed and discussed.

표면미소균열의 극치통계해석을 이용한 피로수명예측 (Prediction of Fatigue Life using Extreme Statistics Analysis)

  • 이동우;홍순혁;조석수;주원식
    • 대한기계학회논문집A
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    • 제26권9호
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    • pp.1746-1752
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    • 2002
  • Fatigue fracture in machine components is produced by surface micro-crack from stress concentration area such as notch and material defect. It is difficult to predict the remaining fatigue lift of mechanical components because the surface micro-crack on critical area initiates and grows with statistical distribution. Plane bending fatigue tests were carried out on the plain specimen of Al 2024-T3 and the initiation and growth behavior of surface micro cracks were observed. The statistical distribution of surface length of multiple micro cracks and their maximum length were investigated. The maximum surface crack length distributions were analyzed on the basis of the statistics of extremes in order to examine the prediction of remaining life.

Effects of Grain Size on the Fatigue Properties in Cold-Expanded Austenitic HNSs

  • Shin, Jong-Ho;Kim, Young-Deak;Lee, Jong-Wook
    • Metals and materials international
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    • 제24권6호
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    • pp.1412-1421
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    • 2018
  • Cold-expanded austenitic high nitrogen steel (HNS) was subjected to investigate the effects of grain size on the stress-controlled high cycle fatigue (HCF) as well as the strain-controlled low cycle fatigue (LCF) properties. The austenitic HNSs with two different grain sizes (160 and $292{\mu}m$) were fabricated by the different hot forging strain. The fine-grained (FG) specimen exhibited longer LCF life and higher HCF limit than those of the coarse-grained (CG) specimen. Fatigue crack growth testing showed that crack propagation rate in the FG specimen was the same as that in the CG specimen, implying that crack propagation rate did not affect the discrepancy of LCF life and HCF limit between two cold-expanded HNSs. Therefore, it was estimated that superior LCF and HCF properties in the FG specimen resulted from the retardation of the fatigue crack initiation as compared with the CG specimen. Transmission electron microscopy showed that the effective grain size including twin boundaries are much finer in the FG specimen than that in the CG specimen, which can give favorable contributions to strengthening.

일정 및 변동하중하의 레일강의 피로특성 (Fatigue Properties of Rail Steel Under Constant Amplitude Loading and Variable Amplitude Loading)

  • 김철수;김정규
    • 대한기계학회논문집A
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    • 제25권4호
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    • pp.654-661
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    • 2001
  • In this study, fatigue growth behavior of the transverse crack, which was the most dangerous damage among the various types of rail defects, was investigated using the notched keyhole specimen under constant amplitude loadings. Fatigue limit of smooth specimen in rail steel at R=0 was 110MPa, and the fatigue crack initiation life in the region of the low stress amplitude (ie. long life) occupied the major portion of the total fatigue life. The fatigue strength under variable amplitude loading was converted to the equivalent fatigue strength based upon. Miners rule, which was estimated approximately 9% lower than that under constant amplitude loading. Also, in the low ΔK(sub)rms region ($\leq$21MPa√m), fatigue crack growth rate (da/dN) under constant amplitude loading was higher than that under variable amplitude loading, whereas the tendency was reversed in the high ΔK(sub)rms region. It is believed that this behavior is due to the transition of fracture appearance.

SiC 입자 보강 Al 복합재료의 피로균열 진전거동 (The Fatigue Crack Growth Behavior of Silicon Carbide Particles Reinforced Aluminun Metal Matrix Composites)

  • 권재도;문윤배;김상태
    • 대한기계학회논문집
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    • 제19권1호
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    • pp.122-131
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    • 1995
  • The research trends for metal matrix composites have been on basic mechanical properties, fatigue behavior after aging and fractographic observations. In this study, the fatigue crack initiation as well as the fatigue crack growth behavior and the fracture mechanism were investigated through observations of the fracture surface on silicon carbide particles reinforced aluminum metal matrix composites(SiCp/Al). Based on the fractographic study done by scanning electron microscope and replica, crack growth path model and fracture mechanism are presented. The mechanical properties, such as the tensile strength, yield strength and elongation of SiCp/Al composites are improved in a longitudinal direction, however, the fatigue life is shorter than the basic Al6061 alloys. From fractographic observations, it is found that the failure mode is ductile in basic Ai6061 alloys. And because some SiC particles were pulled out from the matrix and a few SiC particles could be seen on the fracture surface of SiCp/Al, crack growth paths are believed to follow the interface of the matrix and its particles.

다응력집중부(多應力集中部)를 가진 판(判)에 의(依)한 피로균열(疲勞龜裂) 발생수명(發生壽命) 분포(分布) 추정(推定) (Estimation of Fatigue Crack Initiation Life Distribution by Multi-notched Specimen)

  • 강성원;엄동석;이지현
    • 대한조선학회논문집
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    • 제29권4호
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    • pp.234-243
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    • 1992
  • 각종 구조물, 기계요소의 파괴(破壞)에 있어서 상당수는 피로파괴(疲勞破壞)가 그 원인인 것이 많고, 그 설계 및 안전성 평가를 위해 신뢰성해석법(信賴性解析法)을 도입함에 있어서 피로수명(疲勞壽命)의 확률분포(確率分布)를 파악하는 것은 구조물에 작용하는 외력의 추정(推定)과 함께 중요하다. 피로수명(疲勞壽命)의 확률분포(確率分布)를 구하는데는 대수정규분포(對數正規分布) 혹은 Weibull분포(分布) 등이 제안되어 있지만, Weibull분포(分布)가 그 뛰어난 응용성과 정확성 때문에 피로수명분포(疲勞壽命分布)에 가장 자주 쓰이고 있다. 따라서, 본 연구에서는 응용범위가 넓고, 데이터의 특성을 가장 잘 표현하는 것으로 알려진 Weibull분포(分布)를 사용하였다. 어떤 응력상태 하에서의 피로균열발생수명(疲勞龜裂發生壽命)의 확률분포(確率分布)를 구하기 위해서는 일반적으로 수십개의 피로시험(疲勞試驗)을 행하여 많은 데이터를 얻어야 한다. 그러나, 그러한 많은 시험은 시험시간, 경비등의 면에서 어려움이 있다. 따라서, 본 연구에서는 피로균열발생분포를 구하기 위하여 적은 시험편으로 보다 많은 데이터를 얻을 수 있는 100개의 응력집중부(應力集中部)를 가진 변단면(變斷面)외팔보형 시험편(試驗片)을 개발하였다. 피로시험(疲勞試驗)은 일정진폭완전량진(一定振幅完全兩振) 굽힘피로하중에서 실시하였고, 피로균열발생수명(疲勞龜裂發生壽命)의 확률분포(確率分布)를 추정(推定)하는데에는 여러가지 방법들이 있으나, 본 연구에서는 미지(未知)의 모수추정(母數推定)에 그 유용성이 확인된 Bayesian 신뢰성해석법(信賴性解析法), Skewness법과 최소자승법을 사용하여 그 정도를 비교하였다.

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