• Title/Summary/Keyword: Crack Initiation

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A Study on the Fatigue Characteristics and the Behavior of Crack Propagation by Overload and Bending Moment in Car Body Structure (차체구조물에서 면내 굽힘모우멘트 및 과하중이 피로특성과 균열전파 거동에 미치는 영향에 관한 연구)

  • 성기찬;장경복;정진우;강성수
    • Journal of Welding and Joining
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    • v.19 no.6
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    • pp.652-657
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    • 2001
  • To analyze and predict crack initiation position and propagation directions on the spot welded area are very important for strength design of the automobile body structure. It is necessary to test by method considering random loads with variable amplitude for strength design of vehicle body structure, because driving cars are actually subjected to random loads with variable amplitude in the road. Although this condition, nearly all tests haute been performed under constant load conditions in the laboratory because it is impossible to replay like an actual conditions. In this study, using in-plane bending type specimens, the overload factor affecting on the fatigue strength, crack initiation and propagation directions of spot-welded specimens have been studied.

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An experimental study on the determination of the crack initation load level in rock (암석내 균열성장개시점의 결정을 위한 실험적 연구)

  • Kim, Jaedong
    • Journal of Industrial Technology
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    • v.9
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    • pp.43-49
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    • 1989
  • In this study, 3-point bending test for the mode I state and 4-point shear test for the mode II state were adopted to verify the crack initiation load level through comparing the test results of the acoustic emission and the ASTM testing criteria, using Jecheon granite, as the rock sample. The major result obtained in this study is that the crack initiation load levels obtained by using ASTM testing criteria and by measuring acoustic emissions showed analogous, roughly. However in case of demanding high safety, the crack initiation load level needs to be underestimated to the level that the crack begins to deform nonlinearly.

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A study on the fatigue life and the change of the strain during the fatigue fracture on the fillet welded specimens of SM490A (SM490A 재질 필렛 용접시편의 피로수명과 용접부 피로파단시 스트레인 변화 연구)

  • 김재훈;구병춘
    • Journal of the Korean Society for Railway
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    • v.7 no.4
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    • pp.345-349
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    • 2004
  • This study investigates the fatigue lives of SM490A material(base metal) specimens and fillet weld specimens, which are made same material and weld method for the railway vehicle. These fatigue lives have a difference, the fatigue lives of weld specimen are shorter than those of base metal. We measured the strains on the weld positions of the specimens during the fatigue test for investigation of crack initiation and crack growth. In these result, we could find the information of the crack initiation position on weld bead and the history of crack growth. Also we knew that the fatigue crack initiation cycles and the changes of the strain which were affected the fractured surface roughness and morphology.

Prediction of Fatigue Crack Initiation Direction around a Hole under Biaxial Loads Considering Phase Difference and Biaxiality (이축성과 위상차의 영향을 고려한 이축 하중하에서 구멍 주위에서의 피로 균열 발생 방향 예측)

  • Huh, Yong-Hak;Park, Pil-Ip;Kim, Dong-Jin
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.156-161
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    • 2004
  • To predict the direction of the fatigue crack initiated from a hole under various types of biaxial fatigue loads with different phase difference and biaxiality, fatigue parameters were investigated. Axial and torsional biaxial fatigue loads were selected with the respective combination of five different phase differences of 0, 45, 90, 145 and 180 degrees and five biaxialities of 0, $1/{\sqrt{3}}$, 1, ${\sqrt{3}}$, ${\infty}$. Directions of the fatigue crack initiation around the hole were found to approach to the circumferential direction of the specimen with increment of the phase difference for fatigue tests with phase differences less than $90^{\circ}$. Whereas directions for tests with phase differences greater than $90^{\circ}$ went away from the circumferential direction and those were symmetric to the directions for tests with phase difference less than $90^{\circ}$. With increase of biaxilities, the fatigue crack initiated more apart from the circumferential direction of the specimen. These crack initiation direction were predicted using maximum tangential stress range and maximum shear stress range obtained at far-field and around the hole. Comparing these two stress parameters, The crack initiation direction can be successfully explained by using the direction of the maximum tangential stress range obtained around the hole and at far-field.

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Development of Assessment Methodology on Creep-Fatigue Crack Behavior for a Grade 91 Steel Structure (Mod.9Cr-1Mo 강 구조의 크리프-피로 균열 거동 평가법 개발)

  • Lee, Hyeong-Yeon;Lee, Jae-Han
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.103-110
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    • 2010
  • In this study, an assessment method on creep-fatigue crack initiation and crack growth for a Mod.9Cr-1Mo steel (ASME Grade 91) structure has been developed with an extension of the French RCC-MR A16 procedure. The current A16 guide provides defect assessment procedure for a creep-fatigue crack initiation and crack growth for an austenitic stainless steel, but no guideline is available yet for a Mod.9Cr-1Mo steel which is now widely being adopted for structural materials of future nuclear reactor system as well as ultra super critical (USC) thermal plant. In the present study an assessment method on creep-fatigue crack initiation and crack growth is provided for the FMS (Ferritic-Martensitic Steel) and assessment on the creep-fatigue crack behavior for a structure has been carried out. The assessment results were compared with the observed images from a structural test.

Change in Fracture Toughness within Heat-Affected Zone of SA-Welded 9% Ni Steel (LNG 저장탱크 내조용 9% Ni강의 SAW 용접열영향부내 파괴인성 변화 평가)

  • Jang, Jae-Il;Lee, Jeong-Seok;Lee, Baek-U;Ju, Jang-Bok;Gwon, Dong-Il;Kim, U-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.528-536
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    • 2002
  • As one step for the safety performance of LNG storage tank, the change in fracture toughness within the X-grooved weld heat-affected zone (HAZ) of newly developed 9% Ni steel, which was submerged arc (SA)-welded, was investigated. Both crack initiation fracture toughness and crack arrest fracture toughness were evaluated by the crack tip opening displacement (CTOD) tests and compact crack arrest (CCA) tests. As the evaluated region approached the fusion line, each test result shorted different tendency, that is, crack initiation toughness decreased while crack arrest toughness increased. The results were discussed through the observation of the microstructural change.

The Effect of Defect Location Near a Circular Hole Notch on the Relationship Between Crack Growth Rate (da/dN) and Stress Intensity Factor Range (δK) - Comparative Studies of Fatigue Behavior in the Case of Monolithic Al Alloy vs. Al/GFRP Laminate - (원공노치 인근에 발생한 결함의 위치변화가 균열성장률(da/dN) 및 응력확대계수범위(δK)의 관계에 미치는 영향 - 단일재 알루미늄과 Al/GFRP 적층재의 피로거동 비교 -)

  • Kim, Cheol-Woong;Ko, Young-Ho;Lee, Gun-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.3 s.258
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    • pp.344-354
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    • 2007
  • The objective of this study is to investigate the effect of arbitrarily located defect around the circular hole in the aircraft structural material such as Al/GFRP laminates and monolithic Al alloy sheet under cyclic bending moment. The fatigue behavior of these materials may be different due to the defect location. Material flaws in the from of pre-existing defects can severely affect the fatigue crack initiation and propagation behavior. The aim of this study is to evaluate effects of relative location of defects around the circular hole in monolithic Al alloy and Al/GFRP laminates under cyclic bending moment. The fatigue behavior i.e., the stress concentration factor($K_t$), the crack initiation life($N_i$), the relationship between crack length(a) and cycles(N), the relationship between crack growth rate(da/dN) and stress intensity factor range(${\Dalta}K$) near a circular hole are considered. Especially, the defects location at ${\theta}_1=0^{\circ}\;and\;{\theta}_2=30^{\circ}$ was strongly effective in stress concentration factor($K_t$) and crack initiation life($N_i$). The test results indicated the features of different fatigue crack propagation behavior and the different growing delamination shape according to each location of defect around the circular hole in Al/GFRP laminates.

The Optimal Method to Determine Damage Threshold of Rock using Hwangdeung Granite (황등화강암을 이용한 암석의 손상기준 결정방법 연구)

  • Jang, Bo-An;Ji, Hoon;Jang, Hyun-Shic
    • The Journal of Engineering Geology
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    • v.20 no.1
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    • pp.89-100
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    • 2010
  • Although various methods for determination of damage threshold in rock have been suggested, clear damage thresholds were determined by some methods, but different thresholds were measured by other methods. We determined the damage thresholds in Hangdeung granite using all the methods suggested, and investigated the best methods, applicability and errors of each method. The crack initiation threshold and the crack damage threshold which are important in investigation of characteristics of crack development and failure were verified by field strength ratio method and long-term constant load test. The crack closure stress and the crack initiation stress were 57.5 MPa and 77.6 MPa, and the most exact values were yielded by crack volumetric strain. The secondary crack initiation stress was 90.6 MPa and AE event count and AE event count rate were the effective methods. The volumetric stiffness, AE event count and AE event count rate were the most effective methods for determination of crack coalescence threshold and crack coalescence stress was 110.3 MPa. The crack damage stress was 127.5 MPa and was measured correctly by volumetric stiffness and AE event count rate. The ratio between crack initiation stress and uniaxial compressive strength was 0.47 which was very similar with the FSR value of 0.46. The ratio between crack damage stress and uniaxial compressive strength was almost the same as the ratio between long-term strength and uniaxial compressive strength, indicating that the crack initiation stress and the crack damage stress measured were correct.

Experimental study on ductile crack initiation in compact section steel columns

  • Luo, Xiaoqun;Ge, Hanbin;Ohashi, Masatoshi
    • Steel and Composite Structures
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    • v.13 no.4
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    • pp.383-396
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    • 2012
  • In order to develop a verification method for extremely low cycle fatigue (ELCF) of steel structures, the initiation mechanism of ductile cracks is investigated in the present study, which is the first step of brittle fracture, occurred in steel bridge piers with thick-walled sections. For this purpose, a total of six steel columns with small width-thickness ratios were tested under cyclic loading. It is found that ductile cracks occurred at the column base in all the specimens regardless of cyclic loading histories subjected. Moreover, strain history near the crack initiation location is illustrated and an index of energy dissipation amount is proposed to evaluate deformation capacity of structures.

Study of Hot Salt Stress Corrosion Crack Initiation of Alloy IMI 834 by using DC Potential Drop Method

  • Pustode, Mangesh D.;Dewangan, Bhupendra;Raja, V.S.;Paulose, Neeta;Babu, Narendra
    • Corrosion Science and Technology
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    • v.15 no.5
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    • pp.203-208
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    • 2016
  • DC potential drop technique was employed during the slow strain rate tests to study the hot salt stress corrosion crack (HSSCC) initiation at 300 and $400^{\circ}C$. Threshold stresses for HSSCC initiation were found to about 88 % of the yield strength at both temperatures, but the time from crack initiation to final failure (${\Delta}t_{scc}$) decreased significantly with temperature, which reflects larger tendency for brittle fracture and secondary cracking. The brittle fracture features consisted of transgranular cracking through the primary ${\alpha}$ grain and discontinuous faceted cracking through the transformed ${\beta}$ grains.