• Title/Summary/Keyword: Crack Friction

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Forming Characteristics of Laser Welded Tailored Blanks III : Stretch Forming Characteristics (레이저 용접 테일러드 블랭크의 기본 성형특성 III : 신장성형 특성)

  • Park, Gi-Cheol;Han, Su-Sik;Jin, Jo-Gwan;Gwon, O-Jun
    • Transactions of Materials Processing
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    • v.7 no.4
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    • pp.354-363
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    • 1998
  • In order to analyze the stretch forming characteristics of tailored blanks, laser welded blanks of different thickness and strength combinations were prepared and stretching tests were done. The stretching formability of laser welded blanks was reduced as increasing the deformation restraining force ($strength{\times}thickness$) ratio between two welded sheets. Weld line movement was attributed to strain concentration at weaker sheets and resulted in fracture at weaker sid, so that fracture could be predicted by the forming limit of the weak sheet. In the case of a welded blank with the similar deformation restraining force rations between two welded sheets, crack occurred at weld and its forming limit was about 15% less than the base sheet. The effects of lubrication and weld line position on stretch-ing formability were also investigated by experiments. Lower friction did not always give better formability for tailored blanks. Stretching formability was observed to be improved as increasing the area of weak sheet.

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Investigation of Defects and Damage on External Wall in Brick Structures of Modern Architectural Properties - Focused on "Naju Noahn Catholic Church" - (벽돌조 건축문화재 외벽체의 훼손 현황 및 원인 조사 -나주노안천주교회를 중심으로-)

  • Woo, Nam-Sic;Kim, Tai-Young
    • Journal of the Korean Institute of Rural Architecture
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    • v.15 no.1
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    • pp.29-36
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    • 2013
  • This study is to diagnose causes of damage and defects on external walls of brick structures, focused on "Naju Noahn" Catholic Church of Modern Architectural Properties. The causes of crack and deflection are overloading, shortage strength of arch. Among those, main cause is cauesd by shortage strength of arch because center of arch is dislocated and skew back of arch is small angle. The causes of damage and elimination are weathering, plants of friction, freezing and thawing, durability decrement of material and attach defection. This defects and damage is caused by high-moisture that occurs in soil. The causes of discoloration are change of soil moisture and flimsy brickwork. These defects and damage are mainly occurred in coping of cornice, weathering of window sill.

Influence of Fiber Breaks on the Frictional Work in a Continuous Fiber-Reinforced Ceramic Matrix Composite (장섬유로 보강된 세라믹 복합재료에서 섬유파단이 마찰일에 미치는 영향)

  • 조종두
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1730-1737
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    • 1994
  • Theoretical equations for an influence of fiber breaks on the frictional heating phenomenon in a uniaxially fiber-reinforced ceramic matrix composite are formulated. The microslip and gross slip phases are considered for deriving the equations. During a complete loading/unloading cycle, the work done against friction is derived. In order to estimate interfacial shear in a unidirectionally reinforced ceramic matrix composite which has fiber fractures as well as matrix cracks, parametric studies using the derived equations are done. In a case of less than 10% fiber fractures, additional frictional work due to fiber breaks can be neglected compared to the rest.

Factors Affecting the Design of Brake Disc (제동 디스크 설계를 위한 고려 인자 고찰)

  • Kim, Jeong-Guk;Goo, Byeong-Choon;Kwon, Sung-Tae
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.798-803
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    • 2007
  • The brake system of railway plays an important role to enhance the speed of train, and the brake disc is one of major components relating to frictional braking. The performance enhancement of brake disc directly affects the braking performance of train. It is required to understand and investigate the factors need to be considered for the development of new brake disc with improved materials and performance. In this study, through the literature reviews of previous study, several factors including thermal crack phenomena, friction coefficient, materials and durability of disc, temperature characteristics, etc., were introduced for the design of improved brake disc. Moreover, based on the review results, the design direction of new brake disc was suggested. Eventually, a new brake disc with improved performance would be developed based on this investigation.

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Development of Biaxial Tension & Shear Tester using Stepper Motor with Harmonic Driver (감속 스텝모터를 이용한 2축 인장·전단 시험기의 개발)

  • Choi, Byung-Sun;Bae, Won-Ho;Chai, Young-Suck
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.4
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    • pp.379-386
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    • 2001
  • The lower toughness or brittle materials for mechanical test lead to the additional requirement that applied displacements be controlled with high resolution. Biaxial tension and shear tester using stepper motor with harmonic driver is shown. The device had to be high resolution so that the crack initiation process of slow extension and steady growth could be examined, Grip plates were connected to a linear bearing and actuator. The actuators consisted of stepper motors with harmonic driver connected to pre-loaded ball screw and nut assemblies. The encoders and motor controllers were connected to a personal computer so that arbitrary displacements histories could he prescribed in normal and tangential directions. The linear bearings were used to react loads perpendicular to their axes while allowing low friction, parallel movement of the attached grips. Load cells measured the reactions normal and tangential. the loads measured the reactions were recorded by the computer.

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THE CHARACTERISTICS OF FRETTING WEAR

  • Iwabuchi, Akira
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.05a
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    • pp.1-3
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    • 1996
  • The characteristics of fretting wear are reviewed. Fretting damage depends on slip amplitude and classified into three groups: (1) an annular damage according to Mindlin's analysis at microslip region, (2) strong adhesive deformation without loose wear particles at the intermediate region, and (3) formation of fine oxide particles at the gross slip region. The critical slip amplitude of fretting is the boundary between (2) and (3). The boundary slip amplitude depends on normal load. The wear rate increases and saturates with increasing slip amplitude. But it is constant by considering the critical amplitude. The role of oxide particles are discussed. Three different actions are noted: accelerating wear, preventing wear and insignificant effect. The oxide shows two opposing effect depends on normal load and slip amplitude. This is related to the removal rate from the interface (abrasive action) and compaction rate at the interface to form a protective layer. The effect of oxidation is significant to determine the wear and friction. The diffusion of oxygen is restricted at the small amplitude. As a result, crack formation at the boundary is a predominant damage, related to fretting fatigue damage.

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Effect of Sealing Process on the Tribological Behavior of the Plasma Spray Zirconia Based Coatings (지르코니아 충전이 지르코니아계 용사코팅층의 마모마찰에 미치는 영향)

  • 신종한;임대순;안효석
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.265-271
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    • 1998
  • High temperature wear behavior of plasma sprayed zirconia based coating sealing with zirconia sol were investigated for high temperature wear resistance application. The zirconia powders containing 2.5, 5.0, 7.5, 10.0 mol% of MoS$_2$, $Fe_2O_3$ for plasma spray were made by spray drying method. As-sprayed coating was sealed by zirconia-sol to fill up the pore and crack in coating. wear test were performed at temperature ranges from room temperature to 600$\circ$C. The microstructural changes of before and after sealing process were examined by SEM, XRD and EPMA. After sealing process, the porosity was decreased and micro-hardness was increased. The wear properties of coating after sealing process were improved by sealing of pores and cracks. The behavior of wear amount and coefficient of friction were same tendency to before sealing process.

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FE Analysis of Alumina Green Body Density for Pressure Compaction Process (압축성형공정에 대한 알루미나 성형체 밀도분포의 FE 분석)

  • Im, Jong-In;Yook, Young-Jin
    • Journal of the Korean Ceramic Society
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    • v.43 no.12 s.295
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    • pp.859-864
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    • 2006
  • For the pressure compaction process of the ceramic powder, the green density is very different with both the ceramic body shape and the processing conditions. The density difference cause non-uniform shrinkages and deformations, and make cracks in the sintered ceramics. In this paper, Material properties of the alumina powder mixed with binder and the friction coefficient between the powder and the tool set were determined through the simple compaction experiments: Also the powder flow characteristics were simulated and the green density was analyzed during the powder compaction process with Finite Element Method (FEM). The results show that the density distributions of the green body were improved at the optimized processing condition and both the possibility of the farming crack generation and rho deformation of the sintered Alumina body were reduced.

Failure Analysis of Metallic Components (금속소재 부품의 고장분석 사례)

  • Song Jin-Hwa;Hong Ki-Jung;Chang Chang-Hwan;Kim Young-Sub
    • Journal of Applied Reliability
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    • v.6 no.1
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    • pp.51-61
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    • 2006
  • Failure analyses were conducted on a crank shaft and a chock liner by using X-ray diffraction, optical microscopy and SEM/EDS techniques. In the crank shaft, a crack developed where a maximum tensile stress coincided with band structure formed by hot forging. The maximum tensile stress was observed to originate from volume expansion during high frequency induction heat treatment and the band structure to develop between upper and lower dies during hot forging. In the chock liner, the wear mechanism varied with the chemical affinity and hardness of liner material relative to friction pair of housing liner. Brass of low chemical affinity and hardness compared to housing liner showed uniform adhesive wear. STS 304 and STS 420J2 of high chemical affinity showed galling and scoring respectively.

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Evaluation of Residual Stress of railway wheel (차륜/래일 접촉에 의한 차륜의 잔류응력 평가)

  • Seo Jung-Won;Goo Byeung-Choon;Chung Heung-Chai
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.668-673
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    • 2003
  • A wheel and axle failure can cause a derailment with its attendant loss of life and property. The service conditions of railway vehicles have become severe in recent years due to a general increase in operating speeds. Damages of railway wheel are a spalling by wheel/rail contact and thermal crack by braking heat etc. One of the main source of damage is a residual stress. therefore it is important to evaluate exactly. A Residual stress of wheel is formed at the process of heat treatment when manufacturing. it is changed by contact stress developed by wheel/rail contact. Distributions of residual stress vary according to a magnitude of wheel load, a magnitude of friction when acceleration and deceleration. The objective of this paper is to estimate the influence of wheel motion on the residual stress distribution in the vicinity of the running surface.

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