• Title/Summary/Keyword: Crack Friction

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Estimation of Fatigue Damage Due to Rolling Contact in a Railway Wheel Using FEM Analysis (유한요소법을 이용한 철도 차륜에서 구름 접촉으로 인한 피로손상 평가)

  • Lee, Sang-Hoon;Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.26 no.3
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    • pp.1-7
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    • 2011
  • Fatigue damage on the train wheel surface was estimated by considering the effect of friction coefficient of rolling on the contact surface between the wheel and rail during operation. From FEM analys, the maximum Tresca stress was 550.7 MPa at a depth of 2.07 mm under the maximum contact pressure ($P_{max}$ = 894.3 MPa) between wheel and rail. The maximum stress continued to increase along with the increase in the frictional coefficient. The fatigue initiation lifetime of the wheel by the rolling contact was predicted using the Smith-Watson-Topper (SWT) equation and the maximum principal strain equation (${\varepsilon}$-N).

Evaluation of Structural Performance on Corbel in the Reinforced Concrete (철근콘크리트 코오벨 부재의 구조성능 평가 및 내력 추정)

  • Cho, Seong-Ho;Park, Tae-Won;Woo, Sung-Sik;Chung, Lan;Park, Hyun-Soo;Kim, Dong-Baek
    • Journal of the Korean Society of Safety
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    • v.23 no.3
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    • pp.58-64
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    • 2008
  • In order to identify the exact behavior of corbel section, the horizontal force acting on corbel section should be considered as well as the vertical force. In this study, a new corbel section, which is economical and easy to construct, is developed by evaluating the exact strength of the section. Experiments were performed to verify the strengths of the proposed sections comparing with those of the currently used section. The summary of the experiment results are as follows: 1) In order to minimize the horizontal force effect, it was found that the use of pre-stressing was most effective, and that TB type corbel section is a most efficient section in terms of economy and workability. 2) The experimentally obtained strength of corbel section matched well with that estimated using shear friction theory. Therefore, it is concluded that shear friction theory would be very useful if a precise crack angie in the corbel section, which is pre-stressed by PS strings and threaded bolts, is available.

Modified DEBA for determining size dependent shear fracture energy of laminates

  • Goodarzi, M. Saeed;Hosseini-Toudeshky, Hossein
    • Steel and Composite Structures
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    • v.28 no.1
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    • pp.111-121
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    • 2018
  • It has been argued that fracture energy of composite laminates depends on their thickness and number of layers. In this paper a modified direct energy balance approach (DEBA) has been developed to evaluate the mode-II shear fracture energy for E-glass/Epoxy laminates from finite element model at an arbitrary thickness. This approach considers friction and damage/plasticity deformations using cohesive zone modeling (CZM) and nonlinear finite element modeling. The presence of compressive stress and resulting friction was argued to be a possible cause for the thickness dependency of fracture energy. In the finite element modeling, CZM formulation has been developed with bilinear cohesive constitutive law combined with friction consideration. Also ply element have been developed with shear plastic damage model. Modified direct energy balance approach has been proposed for estimation of mode-II shear fracture energy. Experiments were performed on laminates of glass epoxy specimens for characterization of material parameters and determination of mode-II fracture energies for different thicknesses. Effect of laminate thickness on fracture energy of transverse crack tension (TCT) and end notched flexure (ENF) specimens has been numerically studied and comparison with experimental results has been made. It is shown that the developed numerical approach is capable of estimating increase in fracture energy due to size effect.

Study on the fatigue crack initiation life in rail wheel contact (철도차량용 휠과 레일의 피로균열시작 수명에 관한 연구)

  • 김태완;설광조;조용주
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.733-738
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    • 2002
  • In this study, contact fatigue in wheel-rail contact is simulated. It is necessary to calculate contact stress and subsurface stresses accurately to predict fatigue behavior. Contact stresses are obtained by contact analysis of semi-infinite solid based on influence function and subsurface stress field obtained by using rectangular patch solutions. Based on these stress values, several multiaxial high-cycle fatigue criteria are used and the critical loads corresponding to fatigue limits are calculated. The simulation results show that the critical load is decreasing rapidly and the site of crack initiation also moves rapidly to the surface from the subsurface when friction coefficient exceeds a specific value for all of three fatigue criteria.

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Characteristics on Temperature Evolution in the Metallic Specimen by Ultrasound-Excited Thermography

  • Choi, M.Y.;Park, J.H.;Kang, K.S.;Kim, W.T.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.3
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    • pp.200-206
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    • 2010
  • In ultrasound-excited thermography, the injected ultrasound to an object is transformed to heat and the appearance of defects can be visualized by thermography camera. The advantage of this technology is selectively sensitive to thermally active defects. Despite the apparent simplicity of the scheme, there are a number of experimental considerations that can complicate the implementation of ultrasound excitation thermography inspection. Factors including acoustic horn location, horn-crack proximity, horn-sample coupling, and effective detection range all significantly affect the detect ability of this technology. As conclusions, the influence of coupling pressures between ultrasound exciter and specimen was analyzed, which was dominant factor in frictional heating model.

Development of Brake Disk Materials with Ni-Cr-Mo (Ni-Cr-Mo계 제동디스크 소재 개발)

  • Goo, Byeong-Choon;Lim, Choong-Hwan
    • Journal of the Korean Society for Railway
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    • v.11 no.2
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    • pp.188-194
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    • 2008
  • Brake disks for rolling stock are exposed to thermal fatigue during braking, and thermal cracks occur on surface of disks. Thermal cracks can cause serious accidents, deterioration of braking performance and increase of maintenance cost due to frequent exchange of friction materials. In this study, candidate materials with high-heat resistance were selected by searching the literature. By using cast specimens made of the candidate materials, chemical composition, crystal structure and graphite type were analyzed. In addition, friction coefficient and wear were measured and compared with values for the disk material in service. As a result, it was shown that the NiCrMo has highest tensile strength and lowest friction coefficient and the disk material in service has the most stable friction characteristics.

Study for Examples of Fire Including Friction with Automotive Clutch, Manual Transmission and Tire System (자동차 클러치, 수동변속기, 타이어 시스템의 마찰에 관련된 화재사례 연구)

  • Lee, Il Kwon;Moon, Hak Hoon;Kim, Jin Jun
    • Journal of the Korean Institute of Gas
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    • v.19 no.3
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    • pp.49-53
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    • 2015
  • The purpose of this paper is to study and analyze the failure examples for fire by friction on clutch, manual transmission and tire system in a car. In the first example, the driver took the pedal with foot to act the clutch. But the clutch disk did not return from flywheel by leakage of clutch hydraulic line. The heat was produced between clutch disk and flywheel by surface contacting. As a result, it was produced the fire by oil sludge sticked with transmission. In the second example, the transmission system was operated to transfer power of engine by contacting with gear and gear. But, as if the oil of transmission was caused the oil insufficiency because of leaking by crack of transmission case, it found the fact that was produced the fire by deposit material on transmission case. In the third example, when the car's driver continuously pushed an accelerator pedal for escaping from dry pit, the tire took the heat by the friction force between tire and surface of road. As a result, it became the direct cause for the fire. Therefore the driver must manage not to produce the fire with friction parts by heating during running.

Shear Friction Strength based on Limit Analysis for Ultra-High Performance Fiber Reinforced Concrete (소성 이론에 의한 강섬유 보강 초고성능콘크리트의 전단 마찰 강도식 제안)

  • Lee, Ji-Hyung;Hong, Sung-Gul
    • Journal of the Korea Concrete Institute
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    • v.27 no.3
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    • pp.299-309
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    • 2015
  • Ultra High Performance Fiber Reinforced Concrete (UHPFRC) is distinguished from the normal concrete by outstanding compressive and tensile strength. Cracked normal concrete resists shear by aggregate interlocking while clamped by transverse reinforcement, which is called as shear friction theory. Cracked UHPFRC is expected to have a different shear transfer mechanism due to rather smooth crack face and post-cracking behavior under tensile force. Twenty-four push-off specimens with transverse reinforcement are tested for four different fiber volume ratio and three different ratio of reinforcement along the shear plane. The shear friction strength for monolithic concrete are suggested by limit analysis of plasticity and verified by test results. Plastic analysis gives a conservative, but reasonable estimate. The suggested shear friction factor and effectiveness factor of UHPFRC can be applied for interface shear transfer design of high-strength concrete and fiber reinforced concrete with post-cracking tensile strength.

Modeling of Friction Characteristic Between Concrete Pavement Slab and Subbase (콘크리트 포장 슬래브와 보조기층 간 마찰특성 모형화)

  • Lim, Jin-Sun;Son, Suk-Chul;Liu, Ju-Ho;Jeong, Jin-Hoon
    • International Journal of Highway Engineering
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    • v.12 no.4
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    • pp.211-218
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    • 2010
  • Volume of concrete slab changes by temperature and moisture effects. At that time, tensile stress develops because the slab volume change is restrained by friction resistance between the slab and subbase, and then crack occurs occasionally. Accordingly, researchers have made efforts to figure out the friction characteristics between the slab and subbase by performing push-off tests. Lately, researches to analyze concrete pavement behavior by the friction characteristics have been performed by finite element method. In this study, The friction characteristics between the slab and subbase were investigated based on the friction test results for lean concrete, aggregate, and asphalt subase widely used in Korean concrete pavements. The energy method bilinearizing relation between nonlinear friction resistance and displacement were suggested. The friction test was modeled by 3-D finite element program, ABAQUS, and the model was verified by comparing the analyzed results to the test results. The bilinear model developed by the energy method was validated by comparing analysis results obtained by using the nonlinear and bilinear friction resistance displacement relation as input data. A typical Korean concrete pavement was modeled by ABAQUS and EverFE and analyzed results were compared to evaluate applicability of the bilinear model.

A Study on the Failure Behavior of Reinforced Clay (보강점토의 파괴거동에 관한 연구)

  • 유한규
    • Geotechnical Engineering
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    • v.13 no.1
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    • pp.159-168
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    • 1997
  • In order to investigate the effect of parameters such as orientation and surface roughness of a reinforcing material as well as the water content of the clay matrix on the stress-strain and failure behavior of reinforced clay, uniaxial compression tests were performed on clay samples reinforced with a steel inclusion Test results showed that the increase or decrease in strength of reinforced clay samples was found to depend on the orientation of a steel inclusion as well as water content of clay samples. The possible weakening mechanism induced by reinforcement in clay samples was related to the development of cracks along the tips of interface between steel inclusion and clay matrix. A theoretical interpretation of failure behavior of reinforced clay was made by using fracture mechanics theory, and the experimental results were compared with the theoretical predictions. The predicted crack propagation direction obtained from fracture criteria for a material containing a closed crack with friction agreed reasonably well with the measured values obtained from tests.

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