• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.7
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• pp.1147-1154
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• 2001

One of major problems in analyzing failure mechanism of real components is the accurate measurement of crack size and shape. The DCPD(Direct Current Potential Drop) method has been widely used for the crack measurement of a structure and finite element analysis has been used for the derivation of calibration equations, which relates the potential drop with the crack depth. In this paper, finite element analyses were performed for semi-elliptical surface cracks with various crack shapes(a/c) and crack depths(a/t). As a result, a calibration equation has been derived for the measurement of a semi-elliptical surface crack in wide plates. Analytical results are compared with experimental results to evaluate the validity and the applicability of the derived equation. The proposed method is expected to provide efficient and accurate measurement of a surface crack during crack growth.

• Journal of the Korean Institute of Gas
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• v.4 no.1 s.9
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• pp.49-54
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• 2000

The DCPD(Direct Current Potential Drop) method has been adopted for the crack measurement of a structure. The objective of this paper is to develop a multi-channel DCPD system not only for detecting crack depth, but also for determining the accurate shape of the surface crack. For this purpose, an exclusive software was also developed. In order to verify the developed DCPD system it was initially tested on a CT specimen, and subsequently was applied to a wide plate specimen. The developed multi-channel DCPD system was proven to provide an efficient and accurate measurement of a surface crack during the crack growth.

• The Journal of the Acoustical Society of Korea
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• v.16 no.3
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• pp.51-56
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• 1997

In this paper, we studied the configuration and depth measurement method of the crack in the interior of solid with scanning laser acoustic microscope. Precision measurement method of crack depth is required in SLAM because that system reconstructs the shadow image to the transmission coefficient. We proposed this method that used geometrical structure to the shadow area of SLAM images obtained from oblique incidence and the mode conversion of ultrasound in specimen and then experimented it. For this experiment, we fabricated various specimens which had the vertical line-crack with different depth and made the wedge as 20$^{\circ}$ for oblique incidence. Experimental results showed that the shadow area of SLAM images were proportional to the depth of crack. Measured depth error to the crack was less than 6% compared with practical crack depth.

• Korean Journal of Metals and Materials
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• v.46 no.6
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• pp.345-350
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• 2008

The magnitude of constraint effect $A_2$ value was experimentally estimated by using crack tip opening displacement(CTOD) between elastic and plastic regions near crack tip front for CT specimen with $25.4t{\ss}{\AE}$ SS400 steel. The constraint effect, $A_2$ was dependent on specimen configuration and on the measured positions of CTOD near crack front. $A_2$ should be estimated using the opening displacement calculated within crack front plastic region. If not, it's not reliable to evaluate of constraint effect at crack growth initiation in this paper.

• Journal of the Korea institute for structural maintenance and inspection
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• v.19 no.3
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• pp.104-112
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• 2015

Non-contact surface wave transmission (SWT) measurements are used to evaluate the depth of a surface-breaking crack in concrete slabs. The author propose a measurement model that includes an appropriate configuration of the source and receivers, and a transmission function for the given configuration. A series of numerical simulations using a 3D finite element model is used to obtain the transmission function. Then, validity of a proposed model is verified through experimental studies. Two air-coupled sensors are used to measured surface waves across surface-breaking cracks with varying depths from 0mm to 100mm with intervals of 10mm in a concrete slab ($1500{\times}1500{\times}180mm^3$) in laboratory. As a result, the proposed method is demonstrated as to be effective for charactering the depth of a surface-breaking crack in concrete bridge deck with an average error of 10%. A discussion on practical applications of the proposed method is also included in this article.

• Steel and Composite Structures
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• v.18 no.4
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• pp.1045-1062
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• 2015

Concrete-filled circular t steel tubular joints (CFSTJs) in practice are frequently subjected to fluctuated loadings caused by wind, earthquake and so on. As fatigue crack is sensitive to such cyclic loadings, assessment on performance of CFSTJs with crack-like defect attracts more concerns because both high stress concentration at the brace/chord intersection and welding residual stresses along weld toe cause the materials in the region around the intersection to be more brittle. Once crack initiates and propagates along the weld toe, tri-axial stresses in high gradient around the crack front exist, which may bring brittle fracture failure. Additionally, the stiffness and the load carrying capacity of the CFSTJs with crack may decrease due to the weakened connection at the intersection. To study the behaviour of CFSTJs with initial crack, experimental tests have been carried out on three full-scale CFCST T-joints with same configuration. The three specimens include one uncracked joint and two corresponding cracked joints. Load-displacement and load-deformation curves, failure mode and crack propagation are obtained from the experiment measurement. According to the experimental results, it can be found that he load carrying capacity of the cracked joints is decreased by more than 10% compared with the uncracked joint. The effect of crack depth on the load carrying capacity of CFCST T-joints seems to be slight. The failure mode of the cracked CFCST T-joints represents as plastic yielding rather than brittle fracture through experimental observation.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.5
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• pp.640-647
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• 2004

In order to perform elastic-plastic fracture mechanical analyses, fracture resistance curves for concerned materials are required. The unloading compliance method and the DCPD(Direct Current Potential Drop) method have been widely used for measuring the crack length and the extension for a standard specimen fracture resistance curve test. However it is difficult to apply the unloading compliance method to a real pipe fracture resistance curve test. The objective of this paper is to propose the calibration equation between the normalized crack length and the normalized electric potential, and to apply to pipe fracture experiments. For these, finite element analyses were performed with various current input locations and crack front configurations. Also the 4-point bending jig was manufactured for a pipe test and the DCPD method was used to measure crack extensions and crack lengths for a pipe test. The calculated crack length by the DCPD method agreed with the measured crack length within 5% error.

• Journal of Welding and Joining
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• v.30 no.6
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• pp.74-79
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• 2012

It depends on the joint configuration, dimensions and constraints of the joint whether the residual stress at the root of single-sided butt weld is tensile or not. Therefore, recommendation is generally made that high R ratio should be used in the fatigue test of welded joint in order to prevent excessively long life caused by compressive residual stress. In this research, the residual stress profile in butt weld joint was obtained through compliance method, using successive extension of a slot and measurement of the variation of strain during the slot extension. The residual stress profile was firstly assumed to be the linear summation of Legendre polynomials up to 9th order excluding 0th and 1st order. Strain variation on the surface was measured while the slot was being extended by cutting to find out the 8 unknown coefficients of each polynomial term. The cut was made by the electric discharge machine. It was concluded that the residual stress near the surface is positive valued, however, it turned into the negative value as soon as it passed through 2 or 3 mm of the depth.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.2
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• pp.29-37
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• 2001

The application of laser in pipelines was started from the base of using laser in nuclear facilities industries and power plants. Because laser can be delivered to a remote area without any difficulties, the application of laser in many industries can solve many difficulties from limitation of access in danger area and reduced the risks of workers. Therefore, we developed a new experimental technique to measure internal defects of pressure vessels with a combination of shearog-raphy and image processing technique. Conventional NDT methods have been taken relatively much time, money and manpower because of performing as the method of contact with objects to be inspected. But digital shearography is laser-based optical method which allows full-field observation of surface displacement derivatives. This method has many advantages in practical use, such as low sensitivity to environmental noise, simple optical configuration and real time mea-surement. In this paper, we find the optimum shearing magnitude with EFM and experiment and measured internal crack length of the pressure vessels at a real time and estimated the error of the results.

• Composites Research
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• v.17 no.2
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• pp.28-33
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• 2004

Failure detection in a cross-ply laminated composite beam under tensile loading were performed using a fiber Bragg grating (FBG) sensor. A Passive Mach-Zehnder interferometric demodulator was proposed to enhance sensitivity and bandwidth. The proposed FBG sensor system without active device such as a phase modulator is very simple in configuration, easy to implement and enables the measurement of high-frequency vibration with low strain amplitude such as impact or failure signal. Failure signals detected by a FBG sensor had offset value corresponding to the strain shift with vibration at a maximum frequency of several hundreds of kilohertz. at the instant of transverse crack propagation in the 90 degree layer of composite beam.