• Title/Summary/Keyword: Cost of uniformity

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Chemical Mechanical Polishing Characteristics of CdTe Thin Films for Application to Large-area Thin Film Solar Cell (대면적 박막 태양전지 적용을 위한 CdTe 박막의 화학적기계적연마 공정 특성)

  • Yang, Jung-Tae;Shin, Sang-Hun;Lee, Woo-Sun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.6
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    • pp.1146-1150
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    • 2009
  • Cadmium telluride (CdTe) is one of the most attractive photovoltaic materials due to its low cost, high efficiency and stable performance in physical, optical and electronic properties. Few researches on the influences of uniform surface on the photovoltaic characteristics in large-area CdTe solar cell were not reported. As the preceding study of the effects of thickness-uniformity on the photovoltaic characteristics for the large-area CdTe thin film solar cell, chemical mechanical polishing (CMP) process was investigated for an enhancement of thickness-uniformity. Removal rate of CdTe thin film was 3160 nm/min of the maximum value at the 200 $gf/cm^2$ of down force (pressure) and 60 rpm of table speed (velocity). The removal rate of CdTe thin film was more affected by the down force than the table speed which is the two main factors directly influencing on the removal rate in CMP process. RMS roughness and peak-to-valley roughness of CdTe thin film after CMP process were improved to 96.68% and 85.55%, respectively. The optimum process condition was estimated by 100 $gf/cm^2$ of down force and 60 rpm of table speed with the consideration of good removal uniformity about 5.0% as well as excellent surface roughness for the large-area CdTe solar cell.

Tack Coat Inspection Using Unmanned Aerial Vehicle and Deep Learning

  • da Silva, Aida;Dai, Fei;Zhu, Zhenhua
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.784-791
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    • 2022
  • Tack coat is a thin layer of asphalt between the existing pavement and asphalt overlay. During construction, insufficient tack coat layering can later cause surface defects such as slippage, shoving, and rutting. This paper proposed a method for tack coat inspection improvement using an unmanned aerial vehicle (UAV) and deep learning neural network for automatic non-uniform assessment of the applied tack coat area. In this method, the drone-captured images are exploited for assessment using a combination of Mask R-CNN and Grey Level Co-occurrence Matrix (GLCM). Mask R-CNN is utilized to detect the tack coat region and segment the region of interest from the surroundings. GLCM is used to analyze the texture of the segmented region and measure the uniformity and non-uniformity of the tack coat on the existing pavements. The results of the field experiment showed both the intersection over union of Mask R-CNN and the non-uniformity measured by GLCM were promising with respect to their accuracy. The proposed method is automatic and cost-efficient, which would be of value to state Departments of Transportation for better management of their work in pavement construction and rehabilitation.

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The Development of a High Efficiency Luminaires Reflector for Tunnel Lighting (터널용 고효율 조명기구 반사판의 개발)

  • Kim, Gi-Hoon;Hwang, Jae-San;Yun, Mee-Rim;Kim, Hoon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.15 no.2
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    • pp.1-6
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    • 2001
  • Tunnel lighting in Korea has the problems of unsatisfactory illuminance uniformity which obstructs driver's vision, a flicker phenomenon on wall of tunnel, a heavy glare, low efficiency of luminaires, low utilization factor, and high energy consumption. We developed a high efficiency luminaire reflector for tunnel lighting which removes these problems. Developed luminaire saves energy and improves lighting environment by increasing 10% of luminaire efficiency. It can reduce installation cost by decreasing the number of luminaires, while average illuminance of 200[lx], overall uniformity of 0.4, longitudinal uniformity of 0.7, and electric power consumptions per unit area of 3.7[W/m$^2$] are accomplished.

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Analysis of Cylinder Compression Pressure Uniformity and Valve Timing by Start Motor Current and Cylinder Pressure during Cranking (기동 모터의 전류 파형과 실린더 압력 분석을 통한 기관의 압축 압력 균일도 및 밸브 개폐 시점 이상 여부 분석)

  • Kim, In-Tae;Park, Kyoung-Suk;Shim, Beom-Joo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.1
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    • pp.133-138
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    • 2011
  • Compression pressure of individual cylinder and valve timing have big influence on combustion pressure, indicated mean effective pressure (IMEP), emission, vibration, combustion noise and many other combustion parameters. Therefore, uniformity of compression pressure and valve timing became one of most important engine design and production standard. Conventional method to evaluate compression pressure uniformity is to measure each cylinder pressure by mechanical pressure gage during cranking. This conventional method causes inaccuracy of cylinder pressure measurement because of different cranking speed results from battery status and also causes high manhour and cost. To check valve timing, related FEAD parts should be disassembled and timing mark should be checked manually. This study describes and suggests new methodology to measure compression pressure by analysis of start motor current and to check valve timing by cylinder pressure with high accuracy. With this new methodology, possibility to detect leaky cylinder and wrong valve timing was observed.

Design of Light Guide Plate to Improve Optical Characteristics for Large-Area Edge-lit LED Display (대면적 엣지형 LED 디스플레이의 광특성 향상을 위한 도광판설계)

  • Lee, Jae-Yong;Shin, Min-Ho;Kim, Jong-Sub;Kim, Young-Joo
    • Transactions of the Society of Information Storage Systems
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    • v.9 no.1
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    • pp.10-16
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    • 2013
  • Through the rapid development of LED TV, a large-area edge-lit backlight unit is widely researched in the display industry for enhancing the optical efficiency, luminous uniformity and slim design. In addition, an edge-lit backlight unit includes many optical sheets such as reflection sheet, prism sheet and diffuser sheet. However the function can be replaced by the carefully patterned light guide plate (LGP). Micro patterns which located on the top and bottom surface of light guide plate was designed by ray-tracing optical simulation. The designed patterns improved the light characteristics of LGP, including optical extraction efficiency and intensity distribution uniformity. These results suggest that it is very effective method to design edge-lit LGP with micro-patterns on both sides for large-area display and to reduce the fabrication cost.

Fabrication of long length Bi-2223/Ag HTS tape (Bi-2223/Ag 고온초전도 장선재의 제조)

  • Kim, Sang-Cheol;Lee, Dong-Hoon;Ha, Dong-Woo;Oh, Sang-Soo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.11a
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    • pp.69-72
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    • 2004
  • In order to use HTS tape on electric power applications, such as cable, motor, transformer, fault current limiter, a long length of HTS tape with a good uniformity of critical current is inevitable. The longer length of HTS tape, the wider in the range of application and the lower cost of HTS tape. In this study three long length Bi-2223/Ag tapes(268m, 253m and 187m) were fabricated. Critical current uniformity along the length was greatly improved through the optimization of cold deformation and thermo-mechanical process. Average critical current of the tapes was 63.2 A, 54.6 A and 64.2 A, respectively Critical tensile strength and critical bending radius (77 K, 5 % Ic degradation) was 135 MPa and 56 m, respectively.

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An Experimental Study of surface temperature distribution in Flat-Plate Heat Pipe (평판형 히트파이프의 표면온도 분포에 관한 실험적 연구)

  • Joo, Sang-Hyun;Lee, Young-Soo;La, Ho-Sang;Jo, Sung-Hwan
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.635-639
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    • 2007
  • In this study, optimal design and test of flat-plate heat pipe were carried out in order to improve both thermal response and surface temperature uniformity of heating plate. Experimental results show that the thermal response of flat-plate heat pipe is faster than that of a conventional heating type ones along with less weight and cost. The surface temperature uniformity is also improved.

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Driving Method of Direct Type Multi-Lamp Backlight with High Uniformity (고균일도 직하형 백라이트 구동방법)

  • Chun, Young-Tea;Lim, Sung-Kyoo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.05a
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    • pp.123-127
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    • 2004
  • Cold cathode fluorescent lamp (CCFL) has been used as a light source for direct type backlights for LCD monitors or TV. One inverter for one CCFL was necessary for maintaining the lamp current so that many inverters were used to drive as many CCFLs of direct type backlight for LCD TV. An inverter for driving 16 CCFLs was developed to reduce the backlight cost. The length and diameter of CCFL were 450mm and 4mm, respectively. Backlight including 16 CCFLs for 26" LCD TV was assembled by using one inverter. The uniformities of the assembled backlight operated by the conventional inverter and the newly developed inverter were 75% and 88%, respectively.

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Small Camera Module for TEC-less Uncooled Thermal Image (TEC-less 비냉각 열영상 검출기용 소형카메라 모듈 개발)

  • Kim, Jong-Ho
    • IEMEK Journal of Embedded Systems and Applications
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    • v.12 no.2
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    • pp.97-103
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    • 2017
  • Thermal imaging is mainly used in military equipment required for night observation. In particular, technologies of uncooled thermal imaging detectors are being developed as applied to low-cost night observation system. Many system integrators require different specifications of the uncooled thermal imaging camera but their development time is short. In this approach, EOSYSTEM has developed a small size, TEC-less uncooled thermal imaging camera module with $32{\times}32mm$ size and low power consumption. Both domestic detector and import detector are applied to the EOSYSTEM's thermal imaging camera module. The camera module contains efficient infrared image processing algorithms including : Temperature compensation non-uniformity correction, Bad/Dead pixel replacement, Column noise removal, Contrast/Edge enhancement algorithms providing stable and low residual non-uniformity infrared image.

Development of Cost-Effective and High-Property Mask in Flatron

  • Song, Jong-Mok;Kim, Byoung-Nam;Koh, Nam-Je;Chun, Hyun-Tae;Park, Ki-Bum
    • Journal of Information Display
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    • v.2 no.1
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    • pp.34-37
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    • 2001
  • We developed the tension mask of which thickness increased from 25 urn to 50 urn to reduce the mask cost and improve the vibration property. First of all, the limitation by which rail structure can support is calculated and the optimal thickness of mask is determined. To prevent the reduction of brightness and brightness uniformity, the dimensions of mask was reassigned. As a result, the increase of mask thickness brought about a reduction in cost and improvement of howling property which had been a weak point of flat CRTs.

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