• 제목/요약/키워드: Cost of scrap

검색결과 39건 처리시간 0.022초

경제적인 기계셀-부품군 형성 방법에 관한 연구 (On the economic formation of machine cell-part family)

  • 김진용
    • 산업경영시스템학회지
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    • 제16권28호
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    • pp.203-209
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    • 1993
  • In Factory Automation environments such as FMS, the formation of machine-part based on GT should be considered. The purpose of this study is to develop a economic heuristic algorithm which considers various elements such as unit processing time, subcontract cost, and functional operation cost, machine processing capacity etc. When this proposed approach is applied to the real situation expected benefits are as follows: the reduction of production lead time work in process, labor force, tooling, rework and scrap, setup time, order time delivery, and paper work, etc.

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Experimental and analytical study of a new seismic isolation device under a column

  • Benshuai Liang;Guangtai Zhang;Mingyang Wang;Jinpeng Zhang;Jianhu Wang
    • Earthquakes and Structures
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    • 제24권6호
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    • pp.415-428
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    • 2023
  • Low-cost techniques with seismic isolation performance and excellent resilience need to be explored in the case of rural low-rise buildings because of the limited buying power of rural residents. As an inexpensive and eco-friendly isolation bearing, scrap tire pads (STPs) have the issue of poor resilience. Thus, a seismic isolation system under a column (SISC) integrated with STP needs to be designed for the seismic protection of low-rise rural buildings. The SISC, which is based on a simple exterior design, maintains excellent seismic performance, while the mechanical behavior of the internal STP provides elastic resilience. The horizontal behaviors of the SISC are studied through load tests, and its mechanical properties and the intrinsic mechanism of the reset ability are discussed. Results indicate that the average residual displacement ratio was 24.59%, and the reset capability was enhanced. Comparative experimental and finite element analysis results also show that the load-displacement relationship of the SISC was essentially consistent. The dynamic characteristics of isolated and fixed-base buildings were compared by numerical assessment of the response control effects, and the SISC was found to have great seismic isolation performance. SISC can be used as a low-cost base isolation device for rural buildings in developing countries.

Lateral deformation capacity and stability of layer-bonded scrap tire rubber pad isolators under combined compressive and shear loading

  • Mishra, Huma Kanta;Igarashi, Akira
    • Structural Engineering and Mechanics
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    • 제48권4호
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    • pp.479-500
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    • 2013
  • This paper presents the experimental as well as analytical study conducted on layer-bonded scrap tire rubber pad (STRP) isolators to develop low-cost seismic isolators applicable to structures in developing countries. The STRP specimen samples were produced by stacking the STRP layers one on top of another with the application of adhesive. In unbonded application, the STRP bearings were placed between the substructure and superstructure without fastening between the contact surfaces which allows roll-off of the contact supports. The vertical compression and horizontal shear tests were conducted with varying axial loads. These results were used to compute the different mechanical properties of the STRP isolators including vertical stiffness, horizontal effective stiffness, average horizontal stiffness and effective damping ratios. The load-displacement relationships of STRP isolators obtained by experimental and finite element analysis results were found to be in close agreement. The tested STRP samples show energy dissipation capacity considerably greater than the natural rubber bearings. The layer-bonded STRP isolators serve positive incremental force resisting capacity up to the shear strain level of 150%.

혼합물 생산공정의 최적 공정평균의 경제적 선정 (Economic Selection of Optimum Process Mean for a Mixture Production Process)

  • 이민구
    • 품질경영학회지
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    • 제33권4호
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    • pp.111-116
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    • 2005
  • This paper considers the problem of optimally choosing the sub-process means of a mixture production process where two important ingredients are mixed. The quantity of each ingredient is controlled through each corresponding sub-process. The values of the sub-process mean directly affect the defective rate, production, scrap and reprocessing costs for the mixture production process. After inspecting every incoming item, each conforming item is sold in a regular market for a fixed price and any nonconforming item is scraped. A model is constructed on the basis of the selling price, production, inspection, and scrap and reprocessing costs. The goal is to determine the optimum sub-process mean values based on maximizing expected profit function relating selling price and cost components. A method of finding the optimum sub-process means is presented when the quantities of the two ingredients are assumed to be normally distributed with known variances. A numerical example is given and numerical studies are performed.

전기로 대전류 케이블 고장진단 알고리즘 개발 (Development of a Fault Diagnosis Algorithm on a High Current Cable of Arc Furnace)

  • 김상우;장유진
    • 대한전기학회논문지:시스템및제어부문D
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    • 제55권3호
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    • pp.115-118
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    • 2006
  • In the steel industry, a steel melting electric arc furnace is used to produce both carbon and alloy steels. Steel scrap which is charged into the furnace is heated by means of electric arc between graphite electrodes and the scrap. In this melting process, current is supplied to the furnace through HCC(high current cable) which connect the furnace and transformer. Four HCCs are assigned to each phase in our system to divide the current. Since a sudden cable breaking result in the shutdown of melting process, an aging detection of HCC is very important for both an improvement of productivity and cost reduction. In this paper, the aging of the HCC is estimated by using the current ratio between four HCCs.

전기로 High Current Cable 고장진단 알고리즘 개발 (Developing a fault diagnosis algorithm on a high current cable of arc furnace)

  • 최성진;장유진;김상우
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 학술대회 논문집 정보 및 제어부문
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    • pp.573-575
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    • 2005
  • In the steel industry, a steel melting electric arc furnace is used to produce both carbon and alloy steels. Steel scrap which is charged into the furnace is heated by means of electric arc between graphite electrodes and the scrap. In this melting process, current is supplied to the furnace through HCC(high current cable) which connect the furnace and transformer. Four HCCs are assigned to each phase in our system to divide the current. Since a sudden cable breaking result in the shutdown of melting process, an aging detection of HCC is very important for both an improvement of productivity and cost reduction. In this paper, the aging of the HCC is estimated by using the current ratio between four HCCs.

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피혁 가공 폐기물로부터 동물성 유지와 단백질의 회수 및 재자원화 기술 연구 (Recycling technology of animal fats and protein from solid wastes of leather processing)

  • 윤종국;백인규;조도광;박재형;최주현
    • 유기물자원화
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    • 제10권3호
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    • pp.98-109
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    • 2002
  • 피혁 제조 공정에서 발생되는 각종 피혁 가공 폐기물의 발생율은 원료피 기준 거의 50% 이상이며 배출되는 피혁 가공 폐기물들은 50% 이상의 수분을 함유한 동물성 유지 및 섬유상 단백질로 구성되어 있어 귀중한 유지 및 단백질 자원임에도 불구하고 다른 용도로의 재활용 적용 없이 대부분 산업 폐기물로 소각하거나 단순 매립 처리하고 있다. 이로 인해 이들 피혁 가공 폐기물에 의한 환경오염 문제가 날로 심각해져 가고 있는 실정이며 피혁 가공 폐기물에 대한 과다한 처리비용(4만원~6만원/Ton)으로 생산 원가 측면에서도 큰 부담이 되고 있다. 더욱이 Fleshing scrap, Pelt scrap과 같은 유기성 폐기물의 경우는 부패성이 높아 적절하게 처리되지 않고 불법투기될 경우에 발생하는 악취, 오수 누출 등에 의한 2차 오염이 발생됨으로 이러한 문제점을 해결하고자 재자원화 실험을 실시하여 유지 및 단백질의 재회수 기술 개발과 이를 이용한 재 자원화 기술 개발로 피혁 처리용 약품을 제조하였다.

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진공(眞空) 아크 용해(溶解)에 의한 몰리브덴 스크랩의 재활용(再活用) 및 정련(精鍊) (Recyling and refining of molybdenum scraps by vacuum arc melting)

  • 이백규;오정민;이승원;김상배;임재원
    • 자원리싸이클링
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    • 제20권5호
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    • pp.40-45
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    • 2011
  • 본 연구는 전자산업용 몰리브덴 스크랩의 재활용을 위하여 수소 첨가 아르곤(Ar-H$_2$) 분위기의 진공 아크 용해(VAM)에 의한 정련 효과를 조사하였고 정련된 몰리브덴의 극미량 불순물은 글로방전 질량분석기(GDMS)를 이용하여 분석하였다. 텅스텐을 제외한 몰리브덴 내 대부분의 불순물은 Ar-H$_2$ VAM의 의하여 수 ppm 수준으로 제거되어 초기 몰리브덴 스크랩의 순도인 3N(99.95%)급에서 4N(99.995%)급으로 향상되었다. 또한 몰리브덴 내 가스 불순물인 C, N, O의 경우 초기 1290 ppm에서 Ar-H$_2$ VAM에 의해 132 ppm으로 감소함을 확인하였다. 따라서 본 연구는 플라즈마 및 전자빔 용해에 비해 경제적인 용해법인 진공 아크 용해에 의해 몰리브덴 스크랩의 재활용 가능성 및 정련효과를 확인할 수 있었다.

비용 흐름의 차이를 고려한 교체 설비 대안에 대한 타당성 평가 (The Evaluation of the Validity of Equipment-replacing Alternatives in Consideration of the Differences of Cost Flow)

  • 김성집;박흥석
    • 산업경영시스템학회지
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    • 제17권31호
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    • pp.99-114
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    • 1994
  • The introduction of new equipments to strengthen the competitiveness of enterprises is one of pretty important factors. Enterprises introducing new equipments strengthen competitiveness through productivity increasing, high quality maintenance, inventory reduction, improved design and production interface, simple scheduling process, low scrap rate, rework reduction, etc. Managers will work out the best equipment-replacing strategy through the appropriate combination of potential cost attributes and qualitative attributes difficult to quantify in accordance with the business purpose. This study is to present a method to select an equipment-replacing alternative through the decision-making model of Analytic Hierarchy Process in consideration of the differences of cost flow of the alternatives, taking into consideration tangible attributes and strategic intangible attributes.

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破壤檢査詩의 最小費용 샘플링 檢査方式 (A minimum cost sampling inspection plan for destructive testing)

  • 趙星九;裵道善
    • Journal of the Korean Statistical Society
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    • 제7권1호
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    • pp.27-43
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    • 1978
  • This paper deals with the problem of obtaining a minimum cost acceptance sampling plan for destructive testing. The cost model is constructed under the assumption that the sampling procedure takes the following form; 1) lots rejected on the first sample are acreened with a non-destructive testing, 2) the screening is assumed to be imperfect, and therefore, after the screening, a second sample is taken to determine whether to accept the lot of to scrap it. The usual sampling procedures for destructive testing can be regarded as special cases of the above one. Utilizing Hald's Bayesian approach, procedures for finding the global optimal sampling plans are given. However, when the lot size is large, the global plan is very different to obtain even with the aid of an electronic computer. Therefore a method of finding suboptimal plan is suggested. An example with uniform prior is also given.

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