• Title/Summary/Keyword: Cost/ Weight Optimization

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Design and Performance Analysis of Coreless Axial-Flux Permanent-Magnet Generator for Small Wind Turbines

  • Chung, Dae-Won;You, Yong-Min
    • Journal of Magnetics
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    • v.19 no.3
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    • pp.273-281
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    • 2014
  • This paper presents an innovative design for a low-speed, direct-drive, axial-flux permanent-magnet (AFPM) generator with a coreless stator and rotor that is intended for application to small wind turbine power generation systems. The performance of the generator is evaluated and optimized by means of comprehensive 3D electromagnetic finite element analysis. The main focus of this study is to improve the power output and efficiency of wind power generation by investigating the electromagnetic and structural features of a coreless AFPM generator. The design is validated by comparing the performance achieved with a prototype. The results of our comparison demonstrate that the proposed generator has a number of advantages such as a simpler structure, higher efficiency over a wide range of operating speeds, higher energy yield, lighter weight and better power utilization than conventional machines. It would be possible to manufacture low-cost, axial-flux permanent-magnet generators by further developing the proposed design.

Application of A* Algorithm to solve a Cutting Problem in Metal Manufacturing Process (A* 알고리즘을 적용한 금속 그레이팅 생산 공정에서의 절단문제 해결)

  • Kim, Jin-Myoung;Cho, Tae-Ho
    • Journal of the Korea Society for Simulation
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    • v.14 no.4
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    • pp.1-8
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    • 2005
  • In a metal grating manufacturing process, the cutting operation allocates the gratings and cut them out from given panels or a plate sheets. Before the cutting operation an operator generates a cutting plan. The cutting plan should decide how pieces of metal rectangles i.e., gratings, are allocated and cut from the panel. This plan generation is a deal of weight on the production cost. the generation of cutting plan is similar to the general two-dimensional cutting problem. In this paper, we first define cutting problem and Af algorithm of Artificial Intelligence to solve the problem. Also, through a simulation, we compare the proposed cutting algorithm to an existing method in terms of material loss

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Design & Construction of PSC Box-Girder Bridge with Central Suspension by Extradosed Cables and Constant Girder Depth (중앙일면식 케이블과 등형고를 갖는 Extradosed PSC 교량의 설계 및 시공)

  • 조의경;김성일;박종화;이수열
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.618-625
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    • 2003
  • The recent development of PSC girder bridges are mostly dedicated for optimization of self-weight, simplification of girder section for easy construction and minimization of maintenance efforts. Moreover some of those bridges are required as a landmark facility which raises the image of locality and harmony with surroundings. An extradosed bridge is one of the best alternates which not only covers the longer span than PSC box girder and also performs the role of landmark facility with much cheaper cost than cable stayed bridge. Hyundai is carrying out the construction of unique style extradosed bridge which have central suspension system and uniform girder depth named Keong-An grand bridge on the Sungnam-Janghowon Express highway. In this paper, major process of design and construction features of Keong-An bridge is presented.

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Lower and Upper Bounding Strategies for the Network Disconnection Problem (네트워크 단절문제에 대한 상한과 하한을 구하는 해법)

  • 김현준;명영수;박성수;오상민
    • Journal of the Korean Operations Research and Management Science Society
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    • v.29 no.1
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    • pp.113-125
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    • 2004
  • The network disconnection problem ms to find a set of edges such that the total cost of removing the edges is no more than a given budget and the weight of nodes disconnected from a designated source by removing edges is maximized. Martel et at. have shown that the problem with unit capacity and unit demand Is NP-hard and Myung and kim present an integer programming formulation and develop an algorithm that Includes a preprocessing procedure and lower and upper bounding strateagies. in this paper, we present new findings on the properties of the optimal solution and an alternative integer programming formulation, based on which new lower and upper bounding strategies are developed. Computational results for evaluating the performance of the proposed algorithm are also presented.

Development of One-Piece Lower Control Arm Based on Taguchi Optimization Method (다구찌 최적화 방법을 이용한 단판형 로어암 개발)

  • Oh, Seung-Taik;Lee, Doo-Hwan;Han, Do-Suck;Jang, Yong-Min;Kim, Dae-Yong
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.613-618
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    • 2008
  • As one way of cost innovation and weight saving of the automobile, the one-piece typed lower control arm was developed for the purpose of replacing the box typed lower control arm. In order to overcome less buckling strength of the one-piece typed lower control arm, the design parameters such as the high strength steel grade, the thickness and the shape of main panel were optimized based on Taguchi method.

A Study on the Hot Forging Process Development for an Automotive Aluminum Lower Arm by Computer Aided Engineering (CAE를 활용한 자동차 알루미늄 로어암의 열간단조 공정개발에 관한 연구)

  • Lee K. O.;Park I. W.;Je J. S.;Kim Y. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.188-191
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    • 2005
  • Lower arm for automobile has been made in steel traditionally. Nowadays steel is being substituted fur aluminum to reduce weight of automobile. Widely applied production method of aluminum component has been casting processes or cast/forging processes. But casting or cast/forging processes have limits of application to parts which is required high strength durability like automotive component. In this research, hot forging process has been adopted to produce aluminum lower arm to ensure required mechanical properties. To reduce production cost, 2 pieces with 1 blow process was developed. Optimization and verification of hot forging process for aluminum lower arm was performed by computer aided engineering using finite volume methods.

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Development of Two-Shot Injection-Compression Soft Instrument Panel (2샷 사출 압축 소프트 인스트루먼트 패널 개발)

  • Kong, Byung-Seok;Park, Dong-Kyou
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.2
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    • pp.638-643
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    • 2019
  • In order to reduce the cost and weight of the soft-foamed instrument-panel (IP), it was developed the new IP which is made by the two kinds of injection methods. One is the compression-injection with back-foamed foil inserted, and the other is two-shot injection with the passenger airbag door. We named it 'IMX-IP' which means that all components ('X') of the IP with different resins are made in a mold. The development procedure of this technology was introduced (1) Design of the new injection mold through TRIZ method, (2) Optimization of the injection conditions and back foamed-foil for minimizing the foam loss and thickness deviation, (3) Development of CAE for two-shot injection compression, (4) Reliability performance test and application to the mass production. The reduction of the processes through the two-shot injection with back foamed-foil inserted made it possible to enhance soft feeling on IP and reduce the cost and weight simultaneously.

A study on optimum design of a lightweight mirror (경량화 반사경의 최적설계에 관한 연구)

  • 박강수;박현철;조지현;윤성기;이준호
    • Korean Journal of Optics and Photonics
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    • v.14 no.4
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    • pp.443-448
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    • 2003
  • A study on optimum design of the lightweight mirror of a satellite camera is presented. An optical surface deformation of the lightweight mirror, which is a principal component of the camera system, is an important factor affecting the optical performance of the whole camera system. In this study, optimum design of the lightweight mirror is presented. Total weight of the mirror to reduce the optical surface deformation and the launching cost is used as an objective function. Peak-to-valley value and natural frequency of the mirror are given as constraints to the optimization problem. The sensitivities of the objective function and constraint are calculated by a finite difference method. The optimization procedure is carried out by the commercial optimizer, DOT. As a verification of the optimum design of the mirror, two design examples are treated. In the real application example, the lightweight mirror with 600mm effective diameter is treated. The optimized results with various design variables, which are obtained by considering thickness limitations, are analyzed.

Development of an Advanced Rotorcraft Preliminary Design Framework

  • Lim, Jae-Hoon;Shin, Sang-Joon;Kim, June-Mo
    • International Journal of Aeronautical and Space Sciences
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    • v.10 no.2
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    • pp.134-139
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    • 2009
  • Various modules are generally combined with one another in order to perform rotorcraft preliminary design and its optimization. At the stage of the preliminary design, analysis fidelity is less important than the rapid assessment of a design is. Most of the previous researchers attempted to implement sophisticated applications in order to increase the fidelity of analysis, but the present paper focuses on a rapid assessment while keeping the similar level of fidelity. Each small-sized module will be controlled by an externally-operated global optimization module. Results from each module are automatically handled from one discipline to another which reduces the amount of computational effort and time greatly when compared with manual execution. Automatically handled process decreases computational cycle and time by factor of approximately two. Previous researchers and the rotorcraft industries developed their own integrated analysis for rotorcraft design task, such as HESCOMP, VASCOMP, and RWSIZE. When a specific mission profile is given to these programs, those will estimate the aircraft size, performance, rotor performance, component weight, and other aspects. Such results can become good sources for the supplemental analysis in terms of stability, handling qualities, and cost. If the results do not satisfy the stability criteria or other constraints, additional sizing processes may be used to re-evaluate rotorcraft size based on the result from stability analysis. Trade-off study can be conducted by connecting disciplines, and it is an important advantage in a preliminary design study. In this paper among the existing rotorcraft design programs, an adequate program is selected for a baseline of the design framework, and modularization strategy will be applied and further improvements for each module be pursued.

Processing Sliding Window Multi-Joins using a Graph-Based Method over Data Streams (데이터 스트림에서 그래프 기반 기법을 이용한 슬라이딩 윈도우 다중 조인 처리)

  • Zhang, Liang;Ge, Jun-Wei;Kim, Gyoung-Bae;Lee, Soon-Jo;Bae, Hae-Young;You, Byeong-Seob
    • Journal of Korea Spatial Information System Society
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    • v.9 no.2
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    • pp.25-34
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    • 2007
  • Existing approaches that select an order for the join of three or more data streams have always used the simple heuristics. For their disadvantage - only one factor is considered and that is join selectivity or arrival rate, these methods lead to poor performance and inefficiency In some applications. The graph-based sliding window multi -join algorithm with optimal join sequence is proposed in this paper. In this method, sliding window join graph is set up primarily, in which a vertex represents a join operator and an edge indicates the join relationship among sliding windows, also the vertex weight and the edge weight represent the cost of join and the reciprocity of join operators respectively. Then the optimal join order can be found in the graph by using improved MVP algorithm. The final result can be produced by executing the join plan with the nested loop join procedure, The advantages of our algorithm are proved by the performance comparison with existing join algorithms.

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