• Title/Summary/Keyword: Corrugation Shape

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Analysis on the Elastic Shear Buckling Characteristics of Corrugated Steel Plate in Accordance with Corrugation Shape (형상에 따른 주름강판의 탄성전단좌굴 특성 및 경향성 분석 연구)

  • Shon, Su-Deok;Yoo, Mi-Na;Lee, Seung-Jae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.6
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    • pp.11-20
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    • 2014
  • This paper aims at comparing and analyzing shear buckling characteristics between sinusoidal corrugation shape and trapezoidal one. For this, I adopted the equal-length trapezoidal corrugation and sinusoidal one for the analytical models, and analyzed their shear buckling characteristics through linear buckling analysis and on its theory. Generally, the shear buckling shapes of corrugated steel plates are classified into local buckling, global buckling, and interactive buckling from the two buckling modes. Sinusoidal corrugation shape, unlike trapezoidal corrugation, does not have flat sides, which causes another tendency in shear buckling mode. Especially, the changes and different aspects of shear buckling on the boundary between local buckling and global buckling appear in different corrugation shapes. According to the analysis results, interactive buckling mode appeared on the boundary of local buckling and global bucking in trapezoidal corrugation. However, in the case of corrugated steel plates with sinusoidal configuration, interactive buckling mode appeared in the part where global bucking takes place. Besides, trapezoidal shapes are of advantages on shear buckling resistance in the local buckling section, and so are sinusoidal shapes in the global buckling section.

Effect of corrugation structure and shape on the mechanical stiffness of the diaphragm

  • Kim, Junsoo;Moon, Wonkyu
    • Journal of Sensor Science and Technology
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    • v.30 no.5
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    • pp.273-278
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    • 2021
  • Here, we studied the change in the mechanical stiffness of a diaphragm according to the corrugation pattern. The diaphragm consists of a silicon oxide and nitride double layer; a corrugation pattern was formed by dry etching, and the diaphragm was released by wet etching. The fabrication of the thin film was verified using focused ion beam and scanning electron microscopy images. The mechanical stiffness of the diaphragm was obtained by measuring the surface vibration using a laser Doppler vibrometer while applying external sound pressure. Flat squares, diaphragms with square corrugations, and circular corrugation patterns were measured and compared. The stiffness of the diaphragm with a corrugation structure was found to be smaller than that without a corrugation structure; in particular, circular corrugation showed a better effect because of the high symmetry. Furthermore, the effect of corrugation was theoretically predicted. The proposed corrugated diaphragm showed comparable flexibility with the state-of-the-art MEMS microphone diaphragm.

Numerical Analysis of the Initiation and Development of Corrugation on a Gravel Road (수치해석적 기법을 활용한 골재 도로의 콜루게이션 발생 및 진전 분석)

  • Yun, Taeyoung;Chung, Taeil;Shin, Hyu-Soung
    • International Journal of Highway Engineering
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    • v.20 no.1
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    • pp.9-18
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    • 2018
  • PURPOSES : In this research, the initiation and development of corrugation on a gravel road with certain wheel and boundary conditions were evaluated using a coupled discrete-element method (DEM) with multibody dynamics (MBD). METHODS : In this study, 665,534 particles with a 4-mm diameter were generated and compacted to build a circular roadbed track, with a depth and width of 42 mm and 50 mm, respectively. A single wheel with a 100-mm diameter, 40-mm width, and 0.157-kg mass was considered for the track. The single wheel was set to run slowly on the track with a speed of 2.5 rad/s so that the corrugation was gradually initiated and developed without losing contact between the wheel and the roadbed. Then, the shape of the track surface was monitored, and the movement of the particles in the roadbed was tracked at certain wheel-pass numbers to evaluate the overall corrugation initiation and development mechanism. RESULTS : Two types of corrugation, long wave-length and short wave-length, were observed in the circular track. It seems that the long wave-length corrugation was developed by the longitudinal movement of surface particles in the entire track, while the short wave-length corrugation was developed by shear deformation in a local section. Properties such as particle coefficients, track bulk density, and wheel mass, have significant effects on the initiation and development of long-wave corrugation. CONCLUSIONS : It was concluded that the coupled numerical method applied in this research could be effectively used to simulate the corrugation of a gravel road and to understand the mechanism that initiates and develops corrugation. To derive a comprehensive conclusion for the corrugation development under various conditions, the driver's acceleration and deceleration with various particle gradations and wheel-configuration models should be considered in the simulation.

A Study of Seam Tracking and Error Compensation for Plasma Arc Welding of Corrugation Panel

  • Yang, Joo-Woong;Park, Young-Jun
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2701-2706
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    • 2003
  • This paper describes weld seam tracking and error compensation methods of automatic plasma arc welding system designed for the corrugation panel that consists of a linear section and a curved section with various curvatures. Realizing automatic welding system, we are faced with two problems. One is a precise seam tracking and the other is an arc length control. Due to the complexity of the panel shape, it is difficult to find a seam and operate a torch manually in the welding process. So, laser vision sensor for seam tracking is equipped for sensing the seam position and controlling the height of a torch automatically. To attain more precise measurement of an arc length, we measure the 3D shape of the panel and analyze error factors according to the various panel states and caused errors are predicted through the welding process. Using that result, compensation algorithm is added to that of arc length control and real time error compensation is achieved. The result shows that these two methods work effectively.

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Automatic Seam Tracking for Plasma Arc Welding of a Corrugation Panel (파형부재의 플라즈마 아크용접을 위한 자동 용접선 추적)

  • Yang, Joo-Woong;Park, Young-Jun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1506-1511
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    • 2003
  • This paper describes an automatic weld seam tracking method of plasma arc welding system designed for the corrugation panel that consists of a linear section and a curved section with various curvatures. Due to the complexity of the panel shape, it is difficult to find a seam and operate a torch manually in the welding process. So, the laser vision sensor for seam tracking is designed for sensing the seam position and controlling a torch automatically. To achieve precise seam tracking, the design of sensor head, image simulation, and calibration are carried out. Through a series of experiment result, compensation algorithm is added and real time error compensation is achieved. The experiment result shows that this vision sensor works effectively. It will provide more precise welding performance and convenience to the operator.

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Development of Rigidity and Frequency Analysis Program for Corrugated Plates (주름판의 강성 및 진동수 해석 프로그램 개발)

  • Kim, Young-Wann;Chung, Kang;Park, Kyung-Jo
    • Journal of Power System Engineering
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    • v.6 no.2
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    • pp.24-32
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    • 2002
  • A program is developed to analyze and design the frequency and rigidity of the corrugated plates with various corrugation shapes (the considered corrugation shapes are triangular and trapezoidal) and 36 kinds of boundary conditions using smeared theory. The system is consisted of input, solution and output routines, and its routine is made up pull-down menu type and run in Window basis using Visual Basic Language. The input routine helps the design engineers to make the input data user-friendly. The solution routine uses the homemade solver. In the output routine, automatic designs can be done using AutoCAD and Intent Tool package by interfacing the input data.

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A Comparitive Study on the Shear Buckling Characteristics of Trapezoidal and Sinusoidal Corrugated Steel Plate Considering Initial Imperfection (제형 및 사인형 주름 강판의 초기 불완전 형상을 고려한 전단 좌굴 특성 비교)

  • Seo, Geonho;Shon, Sudeok;Lee, Seungjae
    • Journal of Korean Association for Spatial Structures
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    • v.21 no.4
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    • pp.57-64
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    • 2021
  • This paper conducted a comparative analysis of the shear buckling characteristics of trapezoidal and sinusoidal corrugated steel plates considering of their initial imperfection. Initial imperfection refers to the state where the shape of the corrugated plate is initially not perfect. As such, an initially imperfect shape was assumed using the eigen buckling mode. To calculate the buckling stress of corrugated steel plates, the linear buckling analysis used a boundary condition which was applied to the plate buckling analysis. For the comparison of trapezoidal and sinusoidal corrugation, the shape parameters were assumed using the case where the length and slope of each corrugation were the same, and the initial imperfection was considered to be from 0.1% to 5% based on the length of the steel plate. Here, for the buckling analysis, ANSYS, a commercial FEA program, was used. From the results of buckling analysis, the effect of overall initial imperfection showed that the larger the initial imperfection, the lower the buckling stress. However, in the very thin model, interaction or local buckling was dominant in the perfect shape, and in this case, the buckling stress did not decrease. Besides, the sinusoidal model showed higher buckling stress than the trapezoidal one, and the two corrugation shapes decreased in a similar way.

Development of a Bellows Finite Element for the Analysis of Piping System (배관시스템 해석을 위한 벨로우즈 유한요소의 개발)

  • 고병갑;박경진;이완익
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.6
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    • pp.1439-1450
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    • 1995
  • Bellows is a familiar component in piping systems as it provides a relatively simple means of absorbing thermal expansion and providing system flexibility. In routine piping flexibility analysis by finite element methods, bellows is usually considered to be straight pipe runs modified by an appropriate flexibility factor; maximum stresses are evaluated using a corresponding stress concentration factor. The aim of this study is to develop a bellows finite element, which similarly includes more complex shell type deformation patterns. This element also does not require flexibility or stress factors, but evaluates more detailed deformation and stress patterns. The proposed bellows element is a 3-D, 2-noded line element, with three degrees of freedom per node and no bending. It is formulated by including additional 'internal' degrees of freedom to account for the deformation of the bellows corrugation; specifically a quarter toroidal section of the bellows, loaded by axial force, is considered and the shell type deformation of this is include by way of an approximating trigonometric series. The stiffness of each half bellows section may be found by minimising the potential energy of the section for a chosen deformation shape function. An experiment on the flexibility is performed to verify the reliability for bellows finite element.

A Finite Element Analysis and Shape Optimal Design with Specified Stiffness for U-typed Bellows (U형 벨로우즈의 유한요소해석과 특정 강성을 위한 형상최적설계)

  • Koh, K.G.;Suh, Y.J.;Park, G.J.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.6
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    • pp.96-111
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    • 1995
  • A bellows is a component installed in the automobile exhaust system to reduce the impact from an engine. It's stiffness has a great influence on the natural frequency of the system. Therefore, it must be designed to keep the specified stiffness that requires in the system. This study present the finite element analysis of U-typed bellows using a curved conical frustum element and the shape optimal design with specified stiffness. The finite element analysis is verified by comparing with the experimental results. In the shape optimal design, the weight is considered as the cost function. The specified stiffness from the system design is transformed to equality constraints. The formulation has inequality constraints imposed on the fatigue limit, the natural frequencies, the buckling load and the manufacturing conditions. A procedure for shape optimization adopts a thickness, a corrugation radius, and a length of annular plate as optimal design variables. The external loading conditions include the axial and lateral loads with a boundary condition fixed at an end of the bellows. The recursive quadratic programming algorithm is selected to solve the problem. The result are compared with the existing bellows, and the characteristics of the bellows is investigated through the optimal design process. The optimized shape of the bellows are expected to give quite a good guideline to the practical design.

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An Investigation of the Shear Buckling Characteristics of Sinusoidal Corrugated Steel Plates (정현파형 주름강판의 전단좌굴특성 분석)

  • Shon, Su-Deok;Yoo, Mi-Na;Lee, Seung-Jae;Kang, Joo-Won
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.3
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    • pp.10-19
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    • 2014
  • Corrugated steel plates are made by fabricating thin steel plates to have trapezoidal or sinusoidal corrugation, and the corrugated plates are able to maintain high out-of-plane rigidity even when they are used instead of thick flat plates. Also, corrugated steel plates have almost no axial rigidity due to the accordion effect. Thus, if they are applied to the webs of plate girders, designing can be easily conducted so that the webs bear only shear stresses. However, unlike flat plates, the shear buckling of corrugated steel plates has very complex characteristics where buckling occurs due to the interaction of local and global buckling, besides local buckling and global buckling. For the investigation of the cause and characteristics of this interactive buckling, studies on sinusoidal corrugated steel plates are fewer than studies on trapezoidal corrugated steel plates. Therefore, in this study, the shear buckling characteristics of sinusoidal corrugated steel plates and the occurrence pattern of interactive buckling were investigated. For the calculation of shear buckling strength, a finite element program was used, and the analysis results were compared with the exact solution. In addition, the characteristics of buckling stress change and the change of buckling mode shape depending on corrugation thickness and shape parameter were analyzed, and by comparing these results with the results of a theoretical equation, the timing of buckling mode change was analyzed.